Faults of the carburetor engine power system. The main fault of the carburetor in the car. Work float chamber

the main / Repair and care

The power system should ensure the preparation of a combustible mixture of the required composition (the ratio of gasoline and air) and quantity depending on the engine operation mode. Such indicators of the engine are dependent on the maintenance of the system, such as power, pickup, efficiency, ease of starting, durability.

The use of lower quality gasoline can lead to an abnormal operation of the engine (high formation, detonation, fuel reservoir, the idle of the cylinder head of the cylinder head, valve heads, etc.). In a technically good condition, air filters must be. The tightness of the air filter housing and the integrity of the filter elements leads to an increased pass of abrasive particles.

Power system maintenance It is a timely inspection of the tightness and fastening of fuel pipelines, inlet pipelines of the combustible mixture and exhaust exhaust gases, the actions of the throttle and air blades of the carburetor drivers, in checking the operation of the maximum rotation of the crankshaft once a year (autumn), in cleaning and flushing fuel and fuel and fuel and flushes Air filters, disassembling, flushing and adjusting the carburetor twice a year (spring and autumn).

Inspectorate and untimely care for the instruments of the power supply system, pipelines, fuel and air control drives can lead to leaking fuel, hazardous fire, disruption of fuel supply, re-enhancing and rebuilding the combustible mixture, overcurrent fuel, violation of the normal operation of the engine, power loss and pickup, Difficult launch and unstable engine work at idle. Before proceeding to the removal and disassembly of the carburetor or gas station, it is necessary to make sure that the cause of the deterioration of the car is not defects of other nodes and systems, especially the electrical equipment systems.

The technical condition of the instruments and devices of the carburetor engine power systems is checked both when working and when the engine is running.

When not working engine check:

  • the amount of fuel in the tank;
  • the state of the gasket under the plug of the fuel tank;
  • fastening the fuel tank, fuel pipelines, fittings and tees;
  • the density of the compounds and fastening the filter-sump, fuel pump, carburetor, air filter, intake and exhaust pipelines and silencer.

When the engine running is checked:

  • no flow of fuel in places of fuel pipelines, fuel tank and carburetor;
  • state of gasket under the cover of the float chamber of the carburetor, intake and exhaust pipelines;
  • filter-sump;
  • filter of fine cleaning.

Malfunctions arising in the system in most cases lead to the formation of a poor or rich mixture. In addition to the listed work on inspection and control, the instruments of the carburetor motor systems are subjected to periodic testing and adjustment.

The fuel system includes fuel tank, fueling, fuel pump, fuel purification filter, sensors, carburetor. The principle of the operation of the carburetor system is as follows (Fig. 1).

Figure 1. Procipient diagram of the carburetor system

When rotating the crankshaft, the fuel pump begins to operate, which is sucking gasoline from the tank through the mesh filter and injected it into the carburetor float chamber. In front of the pump or after it, gasoline passes through the filter of fine fuel purification. When the piston moves in the cylinder down from the sprayer of the float chamber flows fuel, and the purified air is sucked through the air filter. In the mixing chamber, the air jet is mixed with fuel, forming a combustible mixture. The intake valve opens, and the combustible mixture enters the cylinder, where on a certain clock it burns. After that, the exhaust valve opens, and the combustion products on the pipeline are entered into the muffler, and from there are output to the atmosphere.

The main malfunction of the power supply system of the gasoline engine with a carburetor is to increase the fuel consumption (rich mixture, increased content of CO and CH in exhaust gases). Main reasons:

  • an increase in the bandwidth of fuel jams;
  • reduction of air leaving the bandwidth;
  • singing an economizer valve, its loose closure, premature discovery;
  • air filter pollution;
  • the air damper does not fully open;
  • increase the fuel level in the float chamber.

Returning the combustible mixture, reduced content of CO and CH in exhaust gases. Main reasons:

  • reducing the fuel level in the float chamber;
  • the healing of the needle valve of the float chamber in the upper position;
  • pollution of fuel jets;
  • weak pressure developed by the fuel pump.

The engine does not work with the minimum rotation frequency of the crankshaft at idle. Main reasons:

  • disrupting the adjustment of the idling system of the carburetor;
  • clogging of the joclars of the idle system;
  • violation of the fuel level in the float chamber;
  • air drows in the carburetor;
  • air seats in the vacuum amplifier hose;
  • throttle valves are not returned to its original position when the control pedal is in its original position;
  • violation of the efficiency of the economizer forced idling;
  • water getting into the carburetor.

The engine does not increase the speed of rotation, "shots" in the carburetor. Main reasons:

  • weak fuel supply to the float chamber;
  • clogging of loopholes and sprayers;
  • the equomizer valve does not open or clogged;
  • air sublicas through looseness of the fastening of the carburetor and the intake manifold.

Increasing the content of CO and CH in the exhaust gases in the mode of the minimum rotation of the crankshaft.

  • incorrect adjustment of the idle system;
  • clogging of channels and air jaws of the idle system;
  • increasing the capacity of idling fuel jets.

Termination of fuel supply. The main reasons are:

  • clogging of filters;
  • damage to valves or fuel pump diaphragm;
  • freezing of water in fuel lines (Fig. 2).

Fault in the carburetor engine power system

About 50% of the engine work violations are caused by failures in the operation of the engine power system. Faulty fuel system significantly affects the power and engine efficiency. In most cases, the result of the power system faults is the depletion or enrichment of the combustible mixture and fuel consumption increases by about 10%. If the float chamber is overwhelmed, the combustible mixture is significantly enriched and fuel consumption increases to 20%.

Malfunctions leading to the depletion of a combustible mixture:

- Low fuel in the float chamber,

- termination of fuel supply to the carburetor,

- clogging of carburetor fuel jets,

- Supplementation of extraneous air in the connections of the inlet pipeline with the head of the cylinders,

- Supplementation of extraneous air in the connections of the inlet pipeline with a carburetor.

To establish the cause, it is necessary to check whether fuel to the carburetor. To do this, disconnect the fuel line from the carburetor and turn the engine crankshaft by the starter (when the ignition is turned off) or the handle. From the fuel line, after two crankshaft revolutions, a strong fuel jet should be ejected. If the fuel supply is insufficient, it is necessary to check the presence of fuel in the tank and, if necessary, blow the fuel lines with compressed air, check the condition of the fuel pump and clean the fuel filters.

After making sure that there is no damage to the fuel pump diaphragm and flushing contaminated filters and valves (fuel) and blowing the pump compressed air. In the absence of fuel supply and after the assembly, you must pass the pump to the workshop.

If the fuel supply is carried out normally, it is necessary to blow the foil jets with compressed air and adjust the fuel level in the chamber.

Check the tightness of the carburetor compounds with the inlet pipeline and the inlet pipeline with the head of the cylinders. Check is carried out visually. The loose compounds give themselves to the soot and the presence of traces of fuel humidification.

Malfunctions that cause enrichment of a combustible mixture:

- clogging of air jet holes,

- high fuel in the float chamber,

- increase the calibrated holes of fuel jams,

- clogging of the carburetor air filter,

- incomplete opening of the carburetor air damper,

- the leakage of the Economizer valve,

- Exactness of the valve of the accelerator pump.

Measures to troubleshoot:

- check the bandwidth of loans,

- Check the fuel level in the float chamber,

- Check the tightness of the economizer valves,

- check the tightness of the valves of the accelerator pump,

- Check the condition of the air filter,

- Check the action of the air damper.

Eliminate detected faults yourself or in a maintenance workshop.

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Even with the fact that cars equipped with a carburetor are an outdated solution, in the CIS territory such cars continue to be popular and firmly settled in the lower price segment. At the same time, a relatively simple carburetor engine system requires separate attention and needs regular maintenance.

Such an approach allows to achieve stable operation of the DVS in different modes, as well as reduce fuel consumption and exhaust toxicity level. Next, we consider the main malfunctions of the power supply system with a carburetor, which usually occur during the operation of the vehicle.

Engine power system with carburetor: features and malfunctions

As is known, the automotive internal combustion engine, and regardless of the type of motor and the type of fuel (carburetor, injector, gasoline or diesel), works on a mixture of fuel and air.

The air is "sucking" by the engine from the atmosphere, and the fuel is supplied from the fuel tank in fuel lines due to the operation of the fuel pump (mechanical or electric). The so-called fuel and air drying mixture is a fuel and air that is mixed in strictly defined proportions. Then there is a combustion of the working mixture in the cylinders.

On certain engines, the fuel supply and mixture formation can also be implemented in different ways. In injection engines (except for direct injection engines), fuel is first fed into the intake manifold via nozzles, after which it is mixed with air located there. Then the mixture enters the combustion chamber.

In the diesel fuel injection takes place directly into the combustion chamber, where the pre-served, compressed and heated air is already located. By the way, the diesel engine has the most complex fuel system.

For this reason, the diagnosis of the diesel engine power system is an important and responsible procedure, since the general resource of such engines has greatly depend on the serviceable operation of the diesel power supply system.

  • If we talk about the carburetor, this is the simplest mechanical dosing device, the carburetor motor has external mixture formation. This means that the Cylinder includes a finished working mixture of fuel and air. The preparation of the fuel and air mixture occurs in the carburetor, which is supplied both fuel and air.

As a rule, carburetors are mechanical devices, that is, it is not constructively an active use of electronic components. An exception can be considered only individual late development, which are actually transitional devices from the carburetor to the monoingrader. In such carburetors there are separate electronic actuating devices.

Let's go back to the "classic" option. It would seem that the simplicity of the mechanical mixing system eliminates certain disadvantages that are inherent in electronic solutions. In other words, reliability is increased. However, in practice, it can only be agreed in part, since the carburetors often fail, especially if the owner does not pay the necessary attention to this element.

For a better understanding, let's look at the main elements in the carburetor device:

  • the device has a float chamber, which is responsible for the level of fuel in the carburetor.
  • there are also jets and emulsion tubes, the presence of which allows you to calculate the amount and dosage air and fuel.
  • in the design, a diffuser should be isolated, which is a tube (the specified tube has a narrow part). At that moment, when the throttle is opened, the rate of air flow increases in the diffuser, which makes it possible to sell fuel suction to the engine cylinders.

Malfunctions of the carburetor motors and diagnostics

Note that such a system needs regular adjustment and maintenance. The fact is that if the carburetor will work incorrectly (for example, cotton appeared, "shoots" into the carburetor) or there will be a disruption of mixing, this will affect the operation of the OI.

As a result, the motor can begin to twitch, the power and thrust disappears, the power unit does not gain momentum, an unstable work on XX and / or difficulty with launching to "cold" or "hot" is possible, the fuel consumption is increasing, the engine of smokes, etc.

  • First of all, to understand whether the repair of the carburetor engine power system is needed, problems with air supply to the carburetor should be eliminated (blowing, air filter contamination). You also need to check the integrity of the fuel highways, the fuel filter condition, the quality of fuel in the tank, the state of the gas tank, the performance of the fuel pump.
  • If it is all in order with these elements, fuel is clean and high-quality, as well as checking the ignition system did not reveal anything, then you need to diagnose the carburetor. The first, you need to check the density of the carburetor connection and all its gaskets, fittings, etc. Then you can move to the removal of the device and its disassembly. At the initial stage, in some cases, it is enough to clean the carburetor. This procedure is performed using a special cleaner for carburetors. We also add that this cleaning must be performed 1-2 times a year for prevention.
  • If the cleaning problem did not solve, then you need to disassemble the carburetor, separately clean or replace the jets. Then the carburetor is adjusted. As a rule, such an adjustment involves setting the fuel level in the float chamber, as well as the setting of idling turns. We recommend reading the article on how to choose a carburetor to the "classic" VAZ. From this article you will learn how the carburetor is picking on the classic VAZ models.

Normally, the fuel level must be 18-19 mm below the plane of the housing connector and the cover of the float chamber. Checking levels are performed through a hole in the housing of the float chamber, which is closed by a plug. To adjust the level, in some cases it is necessary to change the thickness of the gaskets that are under a needle valve in the float chamber.

What are the main faults can be in the system, power?

The main faults in the system of carburetor engines can be: a non-compliance of the preparation of a combustible mixture with a mode of operation of the engine, more often this is expressed in the preparation of a poor or rich mixture; cessation of fuel supply from the fuel tank into the float chamber of the carburetor or the supply of it in insufficient quantity; Fuel leakage.

What are the signs of the engine on the poor mixture and their consequences?

Signs of the engine on the poor combustible mixture are: engine overheating; reduction of its capacity and efficiency; The appearance of "cotton" in the carburetor; Engine operation with interruptions.

"Cotton" in the carburetor can lead to a fire by car, because it is an emission of a flame from the engine cylinders through the intake valve at the moment of inlet. If there is a fuel to happen, it evaporates under the hood of the engine and the appearance of sparks from the spark plug wires, due to a short circuit, leads to a fire. The long work of the superheated engine leads to the burnout of the oil on the walls of the cylinders, pistons, piston rings and other parts and their increased wear. In addition, it is possible to loss the elasticity of piston rings and their location in the grooves of the pistons, which leads to the loss of compression in the engine cylinders.

What are the reasons for the formation of a poor combustible mixture?

The reasons for the formation of poor combustible mixture can be: low fuel level in the carburetor float chamber; clogging of fuel jets or improper adjustment; clogging of fuel pipelines, fuel filters and carburetor sprayers; Sliding the lock needle in the float chamber in the closed position; disagreement of the fuel tank with the atmosphere (jamming of the air valve in the lid of the fuel tank, loss loss and sealed closing of the bay throat); insufficient fuel supply with fuel pump; Air climber in places of a carburetor compound with an intake pipeline or an intake pipeline with an engine due to the weakening of the fastening, damage to the gasket, the formation of cracks.

What are the signs of the engine on a rich combustible mixture?

The signs of the engine on a rich combustible mixture include: black smoke from the exhaust pipe; "Shots" from the muffler; reduction of power; Fuel reservoir. With long-term operation on a rich mixture, there is no car deposition in the combustion chamber, on the bottoms of the pistons, valve plates, candle plates, in the muffler. Because of this, the candles work with interruptions, which leads to a decrease in engine power and increase fuel consumption. If, after a while, the reasons that caused the enrichment of the combustible mixture will be eliminated, but not cleaned by the nap from the combustion chambers and the bottoms of the pistons, the engine will occur in the engine, the ignition of the combustible mixture by sparkling to the arrival of the piston in the VMT, which creates shock loads in crank -Same mechanism and leads to premature wear of engine parts.

What are the reasons for the formation of a rich fuel mixture?

The rich combustible mixture can be formed when leaving the air damper of the carburetor in the covered position after starting the engine or its improper installation during assembly or repair; the use of lighter fuel varieties; a loose closure of an economizer valve or an accelerator pump discharge valve; increase the fuel level in the float chamber due to improper adjustment or location of the shut-off needle in the open position, or the sealing disorders; increasing the bandwidth of fuel jets; clogging air jets.

What are the reasons for stopping fuel to the float chamber?

The causes of the cessation of fuel supply to the carburetor float chamber can be: no fuel in the fuel tank; Fuel pump malfunction; The formation of ice traffic jams during the cold season due to late plums of sludge from the fuel tank and filters or water in the fuel in the fuel; Flooring the fuel filter, fuel pipelines, fuel filters of coarse and fine fuel purification.

What malfunctions may occur in the fuel pump and how to eliminate them?

Such malfunctions may occur in the fuel pump: a breakthrough (puncture) of the diaphragm; Weakening or breakage of the workprint; a loose planting of the valves in the nest or breakage of their springs; wear of the rocker; Violation of the tightness of the fuel pipelines and parts of the pump, leading to the air seats in the suction cavity or to the leaking of the fuel, if the violation occurred in the injection cavity.

The proposed diaphragm of the fuel pump is replaced with a new or serviceable. If there is no such possibility, then it should be disassembled and turning the sheets by a breakthrough in different directions, but between them put leaves from Celofan. After that, collect a diaphragm and check the serviceability of the pump. The loose valves are washed in acetone. Broken springs, broken gaskets, worn rocker replace new. The clogged filters are washed in unleaded gasoline or acetone and blurred with compressed air.

What are the reasons for leaking fuel in the power system?

Fuel can be reduced due to looser in pipelines and hose compounds, the formation of cracks in the fuel tank and other devices, breakthrough of sealing pads.

How to eliminate malfunctions in the power system?

Faulty parts, devices, fueling, sealing gaskets are replaced with good or new. Weight attachments pull up. The clogged or loose jets, sprayers and channels are washed with acetone, followed by purging with compressed air. It is prohibited to clean the jackets, sprayers and channels with metal objects, as it leads to an increase in their throughput, re-enrolling the combustible mixture and overcurrent fuel. The faulty float is removed, the gasoline penetrated into it and searched, after that its mass does not increase. The locking needle is squeezed in the saddle using a diamond or pringer of the gay paste the same as the engine valve. Check the condition of the remaining parts and then control the fuel level in the carburetor float chamber. To do this, install a locking needle and float. Moving the lid and measure the distance from the upper plane of the float to the carburetor cover (Fig. 71), which should be in carburetors K-126 40-41 mm. If necessary, sweep the plate 2 on the float lever and check the gap between the tongue 4 and the end of the shut-off needle 5, which should be within 1.2-1.5 mm. Float 1 should be freely rotated on the axis 3, and the locking needle - freely move in the housing 6 and tightly lay down to a thrust fluoroplastic washer 7. After that, the carburetor is collected, the fuel in the float chamber is installed on the engine and manual pods. Pushing and heating the engine, install a car on a flat horizontal platform and give the engine to work with a low speed of rotation of the crankshaft at idle for 5 minutes. Through the viewing window in the float chamber is observed for the level of fuel. It should be 18.5-20.5 mm in carburetors K-126g and K-126GM, 18.5-21.5 mm in K-126B and 18-19 mm in K-88AE from the bottom plane of the foam chamber connector. If the level goes beyond the specified limits, it is adjusted, flexible tongue 4 on the float lever. On the K-88 carburetor there is no observation window. Therefore, to check the level of fuel, you must unscrew the tube of the economizer valve and screw the fitting with a transparent tube. Install the tube parallel to the float chamber so that its upper end is higher than the top plane of the carburetor connector, and measure the fuel level.

Fig.71. Adjusting the position of the float in the carburetor.

How to adjust the carburetor for the engine at idle?

Before adjusting the carburetor, it is necessary to check and adjust the gap between the electrodes of candles and the interrupter, the ignition setting and the correspondence of the octane number of fuel for the engine. To put the engine and heat it to the coolant temperature of 85-90 ° C. Fully open the air damper and make sure in good engine operation.

On the carburetor (Fig. 72) there are two screws 1 to adjust the quality of the mixture and the screw 2 - the amount of it. When you wrapping each screw 1, the combustible mixture is shown when rejected - enriched. When the screw was wrapped 2, throttle valves and the crankshaft rotation frequency increases when rejected - decreases. During adjustment, the screws 1 turn up to the failure, and then open each 2.5-3 turnover. The engine and rotating screw 2 are allowed, reduce the rotational speed of the crankshaft to 500-600 rpm. Now, alternately rotates one of the screws 1, achieves the greatest speed of rotation of the crankshaft with a constant position of the screw 2. After that, screw 2 is rejected, achieving the minimum, but stable rotation frequency of the crankshaft. To verify the correctness of the adjustment, it is necessary to dramatically press the gas pedal and when the highest rotation frequency of the crankshaft is sharply released it.

In the previous article "" We got acquainted with the overall information on the engine launch. It is worth staying in more detail on each of the possible reasons, so we will talk in this article, what are possible car power failure.

Lighting the possible causes of power system malfunctions and ways to eliminate them would like to start with a plate that consists of two columns. The first column shows the causes of the power system malfunction, and in another column - ways to eliminate or prevent faults:

Causes of malfunction Ways to eliminate or prevent
As a result of starting the engine, the mixture is re-enricged Cylinders Threatened with fresh air, scrolling the starter with a crankshaft with a fully open air and throttle valve for 10 seconds
Fuel does not enter the carburetor or the insufficient amount of its feed Check the serviceability of the system of power in the sequence: carburetor, fuel purification filter, fuel pump, fuel tank
Engine ignition system malfunction or interruptions in its operation Check the state of the ignition system devices, the reliability of their connection, the state of the electrical wiring
Lack of thermal clearance of valves or leakage of valves, hang them in guide bushings Check and, if necessary, adjust the clearance between the rocker and the end of the valve
Sharp reduction of compression in the engine cylinders or water ingress Check compression in engine cylinders, cylinder head laying
In the system of food, extraneous air seats, that is, in the connecting nodes of fasteners or in damaged places of sealing instruments Check the pipeline attachment density to the power system devices, the serviceability of the device gaskets and, if necessary, tighten the loose connections or replace damaged pads
Clogging (pollution) of power or fueling systems Make sure the fuel arrives from the fuel tank to the engine combustion chamber. Detected clogging to eliminate purge, clean or washing
Malfunctions of power system units or violations of their adjustments Check the performance of the fuel pump, carburetor or injectors, the state of filters and fueling. Detected faults eliminate adjustment or replacement of faulty parts

Search for engine power faults We recommend starting from the fuel tank.

Fuel tank faults.

If during the blowing of the fuel tank by air in it, fuel drilling does not appear, this is evidence that the fuel tank is faulty: a mesh fuel tank filter is contaminated or the presence of a large amount of dirt. Sustained, while removing through the drain hole, and the fuel tank itself is leaned with gasoline. Filling the fuel tank, special attention must be paid to the purity of fuel and take measures to prevent entering the water, dust or dirt.

On many cars in the power supply system between the carburetor or injector and the fuel pump, the fuel purification filter is additionally installed. If the filter element is contaminated, it is recommended to rinse it in not eaten gasoline or hot water, and then blow it with air. If the sealing gasket of the fuel filter filter is damaged, it should be replaced with a new one.

When it is established that the engine power system is in good condition, and the engine does not start, it is necessary to check the ignition system and the engine starting system.

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