PPC: The right choice for UAZ. All that you need to know about the checkpoint and the dispensing box of the UAZ accurate price check by phone and from the manager

Box gear UAZ

Many owners of domestic cars often face faults in the gearbox on the UAZ. But the Russian man works so that he always prefers to postpone the repair for later. As a result, the lever PPC UAZ is often starting to flure.

From the transmission constantly comes the root of the gear, and sometimes the box and stops responding at all. It's time to do it with repair or replacement to a more perfect, for example, PPC ADS or PPP "Daimos".

Five-speed gearbox for UAZ Patriot

The Russian organization "AVTODOMETAL-SERVICE" (ADM) specializes in the production of CAT for UAZ cars. The 5-speed PPC "ADS Expert" comes to the Ulyanovsky Auto Plant, where the current models of domestic SUVs are equipped. It is a one-piece carter and synchronized on all transmissions of the front turn.

The gearbox is equipped with both sprinkle and a dispensing box. Modern boxes "ADS Expert" have the following features.

1. By increasing the length of the gear shift lever, the box mechanisms function more smoothly.
2. The recycled distribution frame rod is equipped with a brake back brake mounting bracket, which makes it much easier to collect gearbox in the installation process.
3. The overall gear scheme and the selected gear change device have changed somewhat. This made it possible to prevent oil leakage and secure the PPC cover from the penetration of the Earth and Water.
4. A special sensor is mounted in the design, which ensures uninterrupted nutrition of the rear lights.
5. The transfer of the gearbox camera hole is shifted by 2 cm below. This is done to improve the circulation of oil inside the CAT. His getting into the dispensing box is completely excluded.

In addition to the ADS Expert, in 2013, an improved version of the transmission from the Daimos company, based on electrical control, was developed for UAZ Patriot. This made it possible to completely eliminate the use of the RCP lever. Instead, a special washer is built in. The rear drive shaft has changed: it has shortened and removed the intermediate backup.

Repair of gearbox

The 5-speed PPC "Daimos" is suitable for other UAZ models, including a symbir, Hunter and UAZ-3160.

To install the gearbox of a new sample on UAZ Hunter, you will need to change the germ hatch bodies for more modern. The remaining 2 auto models will require a small upgrades, because in the floor it is necessary to cut a hole for the gearbox lever.

When carrying out installation work, you need qualified assistance, so it is recommended to entrust the transfer of the transmission licensed one hundred.

If you want to independently replace some gearbox details, use the instructions of the full disassembly and the CAT assembly on the UAZ. In this case, the repair can be carried out without the use of lift and third-party help.

Required tools and preparatory work

Disassembly of the gearbox UAZ will require the following tools and materials:

• a set of horn and end keys of 10 to 36 sizes;
• a special wrench for tightening the stovered nuts (you can use cycling);
• set of crosses and flat screwdrivers;
• service-key with a straight and curved end (passage);
• copper synchronizer or stem for work with gears;
• a small segment of a pipe made of metal to hold the keys when screwing nuts in hard-to-reach places;
• chisel-core and heavy hammer;
• set of gaskets for CAT UAZ;
• high-quality sealant to be used to install pads.

Selecting the set of keys, it is important that they are as compact and thin. Most attachments are in an uncomfortable position, so the competent choice of keys will save you time and nerves.

The gaskets are desirable to take for the current model, but if your car is an old sample, for example, with a BEA 3303 gearbox, any set for the past generation of cars will suit.

If there is a need to update the gearbox, you will need to buy special sets of hardware for the checkpoint and dispensing box. With the second set there may be problems because it is not so easy to find in auto parts stores.

The scheme of the PPC UAZ has its own characteristics of the dispensing box and the checkpoint. Of course, this type of construction gives a huge advantage, but it is hard to remove it yourself, because the node weighs about 80 kg. Without third-party help, you will have to raise a car through a manual winch. At the same time, it is necessary to take care that she has a reliable support. For example, a metal frame or a durable beam ceiling. The design should easily withstand the weight of your car.

Before starting work, you need to install the car on a uniform surface. Then it is necessary to drain the oil from the checkpoint and the transfer box. Despite the general feed system, each of them has separate plugs for drain. While the lubricant follows, you can dismantle the front seats, dashboard and 2 hatches that are located on the bottom of the body. After the oil stalks to the end, you need to return the plots in place.

Dismantling a node that binds the checkpoint and distribution

Disassembled box of UAZ

Start with the development of the frame crossbar, which is located under the system of manual brake. Remove the front cardan, disconnecting it from the dispensing box flanges. Easy this process will help shut down the front-line bridge clutch. Rear cardan needs to be dismantled from the top side of the body.

The clutch system must be dismantled, it should be started with the spout of the fastener of the valve shaft slots, while the hose is pushed inside the bell. Split 4 bolts that hold the clutch plug overlap, and remove the spring. Then unscrew the functional cylinder controller and pull the plug.

The dispensing box and gearbox will need to wrap a cable or rope and leave for a while. We will develop custods and hardware holders on the bell. This is done gradually and evenly. It is possible to completely spin bolts and nuts, only if the box moved away from the bell slightly. It is recommended to make a temporary support for the machine of the machine using a jack, otherwise its lower part will hang and will interfere. After successfully disconnecting the gearbox, you can completely remove it.

Worn parts inside the bell are best replaced with new ones. In particular, it concerns the studs, since their carving is very quickly stepping.

Where to start disassembly gearbox

Remove the hand brake lever so that it does not interfere. After that, unlock hardware connecting the gearbox and dispensing box. Most often it is not possible to make one movement, as the details are sealed. We have to be carefully hit by the node to disconnect them. It is very important to followpacts, after separation, nothing should be lost. It is advisable to put them in one container and postpone to the assembly.

The gearbox and dispensing box must be viewed for worn items. To disassemble these details, you need to try as you should try, because bolts and nuts are in hard-to-reach places.

In the primary shaft there is a roller bearing, which does not have a clip, so in most cases it is scattered when dismantling. After its assembly, you need to pay attention to how the last video is located. If the roller is easily entered, it will have to be changed, as this testifies to the wear of the part.

Price from 48000 R.

* Specify the exact price by phone and from the manager

From 4-speed it is distinguished by the presence of synchronizers on all transmissions. The box has a much smoother switching. Improved dynamic characteristics. Auto is speeding up speed. Reduced general noise when working, due to which acoustic comfort improved, vibrations decreased. PPC UAZ 5-step ads relatively simple to repair. Thanks to the 5 transmissions and improve the engine operation, the fuel consumption was reduced by as 20%.

Having bought CPP UAZ 5-step ads you get example gearbox resource 300000 kmWhat is also higher than that of the predecessor. Also, the car will expand the speed range. The box is compatible with UAZ - 3303, 3741, 3962, 2206 with engines of the Ulyanovsk motor factory UMZ-4178, UMP-4213 (INS), UMP-4218.

To buy and install the CAT UAZ 5-step ADS, without making changes to the car's design.

Cars UAZ (loaf) have the most capacious body. The case of the machine is made of durable material. The vehicle is equipped with security systems, a stogious power unit that is capable of developing the capacity of more than 100 horsepower, the transmission system.

All-wheel drive cargo-passenger UAZ, which has increased permeability, began to produce serially at the Ulyanovsk Automobile Plant in the mid-1960s.

The components of transmissions of the UAZ

On the machines of the OAZ - 452 family of a new sample there is a mechanical gearbox (four-stage). Provide a lightweight transmission of inertial type synchronizers. The five-speed gearbox ADS is synchronized on all front turning transmissions.

On UAZ can be installed 5-MCAP DIMOS (DYMOS). This gearbox is distinguished by its reliability. The average resource of its work is 300,000 km run. The filler cork is located in the middle of the box, drained below. They are possible to unscrew using a hex key. When the oil drops, a special container should be prepared. A new liquid must be poured to the oil-free hole in the box. The probe allows you to accurately determine what the liquefit is flooded. An alternative to the probe can be a long nail. In order to prevent, every 15,000 km need to measure the oil level.

The presence of mechanics on this vehicle variant is fully justified. Such a car is relevant to use the rough terrain, with off-road. In addition, it will not be tugging problems.

The gearbox has an external switch lever. The lever in the cockpit is freely moving both in parallel and perpendicular to its axis.

The machine is equipped with a handout box. In the design of the dispensing box on the UAZ 452: the trees of leading bridges, gears. All listed components details are in a cast-iron crankcase. Carter and cover are connected by nuts. Securely fastened in the shock shift rods.

There is a slot, bearings. There is a screw gear of the speedometer drive. On the bearings "loaf" recorded an intermediate shaft. On this box there are reliable gears with straight teeth.

Thus, the PPC on the UAZ 452 consists of a plurality of nodes and units. This node needs regular.

The need to diagnose gearboxes UAZ model 452

This vehicle necessarily shall be diagnosed if the control began to deteriorate, characteristic symptoms began to be heard when gear changes or transmission began to spontaneously change. A dispensing box of UAZ should be checked if the clutch of the wheels with the road has noticeably deteriorated, a hum of increasing noise occurs when it works.

During the passage, the wizard must check the system for leakage of oil, lubrication level. All worn items in the transmission system must be replaced with new ones. Also, the diagnosis implies the exercise of the lubrication of the axis of the levers, adjusting the forward thrust.

Planned diagnostics in the professional auto repair shop allows you to accurately determine the case of a challenge with a box, eliminate the existing problems at an early stage.

Causes of damage

As a rule, the need to replace the main component parts on the CAT occurs with their natural wear.

Causes of breakdowns

The main cause of the leakage of oil from the checkpoint is the presence of an increased level of fuel in the system. For PPC on UAZ, high-quality oil should be used. If the fluid does not have due quality, then due to this, characteristic noise from the box side can occur. When the synchronizer or its parts wear is always noted difficult to change the gear. Pay attention to the details of the switching mechanism. When deforming, the gears often marked the self-off of gears.

The process of removal of the checkpoint

Repair of the checkpoint on the UAZ 452 is quite possible to carry out their own hands. This requires:

• set of wrench keys, including the keys necessary for tightening nuts;
• screwdrivers;
• a hammer;
• chisel;
• pliers.

Algorithm dismantling.

The car should stand in a flat place. It is necessary to merge the oil from two boxes by unscrewing the plum plums. Next, the front seats are removed, the half of the hatch, the clutch shutdown plug, the transverse frame, the shift levers from the boxes.

Speedometer shaft, suspension supports in the chassis, brake levers are subject to me. As a result, access to the clutch can. It is fixed on the fastening nuts the box that must be unscrewed, then gently put forward the gearbox of the UAZ along with the transfer gearbox before the outlet of the flasteed shaft from the flywheel. To select the box, the driver will need an assistant.

The assembly of the CAT UAZ requires proper attention. When self-assembling, the driver may have difficulties with the installation of the primary shaft into the clutch system. With this process, you must actively move the box so that the shaft falls into the slot.

As soon as there was a disassembly on separate components, the box must be rinsed in kerosene, dry. All components spare parts are checked for integrity. First of all it concerns Carter, shafts. If the thread is damaged on the shaft, they must be replaced. The car seems dangerous to exploit if chips will be available on the gears.

Thus, timely produced repair of the PPC UAZ "Buanka" contributes to the extension of the resource of the box.

Parotimors Firma implements from a warehouse in Moscow PPC UAZ-469 (Bukaka) and CAT UAZ-452.

PPC UAZ-452. Gearbox UAZ-452 loaf

PPC UAZ Buanka (ADS EXPERT) Mechanical 5-speed, synchronized on all front turn transmissions. The gearbox is designed for installation on Cars UAZ-3741, -3962, -3303, -2206 with engines of the Ulyanovsky motor factory UMP-4218, UMNS-4178, UMT-4213 (injector). The diameter of the primary shaft is 29 mm. The gearbox is installed on both types of dispensing boxes (styling and ososophy). CPP number UAZ by directory 420.3182-1700010

Price 51 000 rub.

CPP UAZ. Box gear UAZ-452 loaf.

Box gear UAZ-452 loaf (ADS pr-in ads) Mechanical new sample, 4-speed, synchronized on all forward transmissions. The checkpoint is designed to install on cars of the UAZ-3741 cargo family, -3962, -3303, -2206 with engines of the Ulyanovsk motor factory UMP-4218, UMNS-4178, UMT-4213 (injector). The diameter of the primary shaft is 35 mm and 29 mm. The checkpoint is installed on both types of dispensing boxes (styling and acoustic). Catalog number 3909-1700010 or 452-1700010-95.

Price 21 000 rub.

Box gear UAZ-452. PPC UAZ Buanka.

Box gear UAZ-452 loaf (ADS PRG) Mechanical 4-speed old sample, synchronized on all forward transmissions. The checkpoint is designed to install on cars of the UAZ-3741 cargo family, -3962, -3303, -2206 with engines of the Ulyanovsk motor factory UMP-4218, UMNS-4178, UMT-4213 (injector). The gearbox is installed on both types of dispensing boxes (styling and ososophy). The diameter of the primary shaft is 35 mm. Number of the CPP UAZ according to the catalog 3909-1700010; 452-1700010-10, 452-1700010-11; 452-1700010-95;

Price 17 000 rub.