Projects on brands. Pneumatic suspension on FIAT Ducato Pneumatic suspension Fiat Ducato

The client decided to simplify the complete set and limit the installation of the axial set in favor of the budget allocated. Thanks to the increasing diameter of the maximum load capacity, it is now possible to achieve at a smaller pressure. BUT optimal parameter The characteristics are already available at a pressure of up to 5kg / cm2, which can be obtained at refueling. Pumping pillows through nipple fittings installed on the sidebar of the driver's seat. Each pillow can be pumped separately, which provides the best transverse stability and contributes to the alignment of the car body with an uneven distribution of cargo on sides.

Installation took 2 hours.
Installed last generation

Installing a pneumatic suspension on Fiat Ducato 2017.V. Passenger version

The task was set to mitigate the work of the spring suspension. The car's salon was modernized, as follows, the suspension received an additional load of about 600 kg. This inevitably affected the health of a monolist springs. Further, everything is standard. The suspension breakdown before the bipart has affected the comfort of passengers and besides, salon furniture began to fall apart from the vibration and punches.

By installing the last generation pneumatic suspension with larger diameter pillows, the car received a positive effect on comfort. The control system was installed most popular. This is the famous AIR-RIDE 2P compressor unit. Compact and powerful compressor is placed under driver's seat. There, on the side panel, a pressure gauge with nipple buttons and an activation key of the compressor is installed.

The task of the introduction of the equipment of the pneumatic suspension was performed in 5 hours.

Pneumatic suspension Fiat Ducato 2017

Installation of pneumatic suspension on Fiat Ducato

Multiple Fiat Ducato 2017 G.V. It was provided by our regular customers, Refcars on the development of full pneumatic suspension. The task is not simple but solved. The car's frame is elongated, the refresheater booth of an increased volume is installed. Now there was a task to distribute the weight of the superstructure and the weight of the boot without prejudice to the tires. The introduction of a second axis on a regular spring-sized axle package reduced maneuverability, but provided the necessary load capacity.

Our online store is pleased to offer you a set of auxiliary pneumatic suspension on Fiat Ducato for independent installation - On the most favorable conditions!

This equipment is the easiest and most convenient way to increase the lifting capacity, handling, comfort of your car, as well as significantly reduce wear of the elements of the standard suspension!

Includes all the necessary elements and fasteners. Does not require the use of a special tool when installing.

When installing our set of pneumatic suspension making changes to the main nodes of the car does not occur and then does not require registration in Traffic policeand does not entail problems with technical inspection.

This set of auxiliary pneumatic suspension on Fiat Ducato you can set to:

moscow, ul. Aviamotornaya d.44.

By installing the auxiliary pneumatic system for amplifying a spring suspension, you get:

• Increased lifting capacity without damage to the car

Pneumatic powder allow the suspension to cope with loads up to 4 tons!

• Decreased wear of spring

Staff springs are unloaded and operate in "greenhouse" conditions.

• The possibility of installation on "tired" springs

Install the pneumatic produce on the springs requiring replacements and they will last for a long time.

• Proper position Body for any download

The body is always horizontally, and this is the correct work of the head light and reducing the braking path.

• Reducing car rolls

Pneumatic powder hold the car from rolls in turns and level it with uneven loading.

• Enhance comfort

The overall increase in comfort and good exploration of road irregularities.

• Increase the profitability of your fleet

Pneumatic suspension is an opportunity to transport 2-3 times more cargo in one flight.

You also save on the replacement of springs and fines for overload.

• Fast boost of a set of pneumatic suspension

Pneumatic suspension pays off for 1-2 flights.

FREQUENTLY ASKED QUESTIONS

Question: Does your auxiliary air suspension enters the compressor (control system)?

Answer: No, not included. But we suggest purchasing it separately, with the choice of components precisely under your needs. First, it reduces the cost of the kit, because many control system is not needed, secondly, you get a product that meets precisely by your requests, and not some universal, averaged set.

Question:How much can I carry the cargo after installing the pneumatic suspension?

Answer: Now it depends only on you, our pneumoshki have huge margin of safety. But convincingly, we ask you to think about other elements of the car that you did not enhanced, now they are exactly what they are. Use the car wisely.

Question:What is the service life of your pneumatic suspension?

Answer:For proper installation and use in accordance with our recommendations. Pneumatic suspension service life practically unlimited. Of course, we do not take into account the external damage to the pneumatic element.

Question:Springs require a replacement, do you need to change them to install the pneumatic suspension?

Answer:Our pneumatic suspension kit can be installed and on "tired" springsReplacing them will not need. If the springs are broken, they still have to change them.

Question:Why so expensive?

Answer:Expensive only at first glance. Kits are created using a large number of imported components, which affects the price. But the price of the kit is comparable to the spring replacement price to new, and the pillows will serve much longer. If you consider savings on the replacement of the spring, as well as additional profits from increasing the carrying capacity of your transport, you will understand that it is not very expensive and pay offvery fast.

Question:I choose a single-circuit or two-door system?

Answer:If you use a basic kit without a control system, if you do not overload a car one way, then you will be enough one contour (Pillows are connected in one highway). For greater car stability (for example, at high body height / booth), we recommend installing dual-circuit control system.

A set of auxiliary pneumatic suspension on the back axle is installed in addition to the standard versative suspension of the car allowing you to reduce the load on the springs, increase the comfort of the car and improve car cargo characteristics. Installation of pneumatic feeders will allow you to transport more cargo without loss of controllability, will save the springs and breakdowns from sending, will reduce the splitting of the body with rolling. By purchasing a set of pneumatic suspension from the manufacturer on Fiat Ducato you get a solution to increase the service life of the standard spring suspension. Installation of auxiliary pneumatic suspension does not require special skills and occupies an average of 4 hours. Install a set of auxiliary pneumatic suspension possible: in our workshop, in any car service, as well as with your own hands. Additional installation of the crossbar in some products is necessary in order to remove the torque from the upper brackets, which in turn occurs, when placing pillows with a displacement relative to the frame axis.

Features of the pneumatic suspension on Fiat Ducato:

• Reducing the explosion wear with shock absorbers (regular springs on your car last longer, because the air suspension will reduce the load on them, as well as on other suspension elements)
• Elimination of noise, vibrations of suspension and bump strikes during overload (the situation is completely eliminated when a commercial car falls into the bump stop)
• The ability to install on the tired springs (after installing the springs requiring replacements last for a long time)
• The correct position of the body at any load (always the horizontal position of the body of a commercial car in independence from the load, and this is the correct work of the head light with a decrease in the brake path)
• Reducing the rolls with the rocking of the car (the pneumatic suspension does not allow the car with the rebound board, and is always in a horizontal position)
• Increased comfort for the driver, passengers (a significant increase in comfort when driving on cars in bad and uneven roads, both for the driver and passengers (on passenger minibuses)
• Increased profit from traffic (pneummatore is an opportunity to transport 1.5 times more cargo for 1 flight + savings on the replacement of spring, as well as traffic police finals for overload
• Ability to control the ride of the car when loading and unloading (adjustment of the rear clearance to align the floor of a commercial vehicle with a floor level of a ramp for convenient downloads)
• the durability of the air suspension (does not require any additionally maintenance, and it works effectively for 5 to 6 years under any operating conditions whether it is frost, dirt, salt or reagents. Operating pressure up to 15 atmospheres)
• It is possible to increase comfort with the soft move
• The effect of "goats" is eliminated

Additional control options:

• Possible installation of the control system with adjustment from the cabin
• The system can be installed on 1 contour (general pressure in pillows)
• For two contours ( miscellaneous pressure In the pillows, reduces the star, allowing independently aligning the left and right side)
• Ability to additionally install a compressed air receiver in order to increase the speed of operation (pumping) of the air suspension, and add the ability to connect pneumatic instruments, such as wheel swap or pneumatic signal

Contents of delivery

The pneumatic suspension kit is designed specifically for the car and includes two pneumatic elements, mounting brackets for frame and bridge, fasteners, accessories for pumping from an external compressor, installation instructions with their own hands.

The kit includes:

• American pneumatic elements (pneummators) of the bellows type, which are optimally chosen in size for this car. No service requires a reliable rubber cord design and serves more than 400 thousand on the range of cars in any road conditions
• elements of attachment of their own factory production from 6mm Russian steel, designed specifically under this car. These brackets are reliable, easy to install and will serve a long time. Brackets are covered with powder painting, which protects them from rust all life
• set of Russian bolts, washers, nuts for assembling kit
• camozzi air fittings and pneumatic train, in the kit there are 7 meters of pneumoshoslang, which allows you to withdraw nipple paging to any part of the car
• nipple for descent and paging by any external airlift compressor
• installation Instructions
• all equipment passed testing in different conditionsWhat gives us confidence in the reliability of this set of pneumatic suspension. The kit comes in a fully folded form with step by step instructions Installation. Unlike competitors, we do not hide something from which kits are collected and let us know the client yourself when installing it with all fasteners to make sure of its reliability with the simplicity of installation.

Installation of pneumocomplekt:

The pneumatic suspension kit is installed in addition to standard springs and does not contribute to the standard suspension elements. Consequently, this kit does not require making changes to the TCP of the car. The pneumatic oil is placed between the frame with springs on special fastening plates coming in the kit. The upper fastener plate is placed on the frame into the standard holes, an additional transverse strut is put between the attachment to enhance the frame and the load distribution. The bottom mounting plate is placed on the bridge.

Video set of air suspension with a control system on Fiat Ducato Maxi with a refrigeration unit:

One of the most popular commercial vehicles in Russia-Fiat Ducato Maxi:

This Fiat Ducato with a mileage of 120,000 km came to us on the installation of additional pneumatic suspension with strongly requested rear springs. Ducato Maxi with refrigeration Z anotti S35 and the ability to adjust the temperature inside the ITORMIC Body Plus / minus 18 degrees.

The official load capacity of the largest Fiat Ducato Maxi is only 900 kg. And this value does not take into account the weight of the body superstructure.

Two-year-old FIAT is used daily in urban mode with frequent loading / unloading during the day. The record weight of the cargo was 2 tons for the entire period of use of this commercial car. In connection with these conditions, the employees of the company Pnemoballoni.Ru advised to establish a two-circuit system of controlling the pneumatic suspension with the built-in receiver:

Why do we recommend installing double-circuit management systems with the receiver?

1. The air-circuit air preparation unit eliminates the car roll due to separate nutrition of pneumobalon. Air does not flow from one pneumatic element to another.


2. Receiver - air accumulator. The air in the receiver is under pressure from 6 to 12 atmospheres, depending on the pressure sensor. The receiver makes it possible to "raise" the car even with the full load of the machine. The compressor needs to pump pressure only in the receiver, and not to press the air directly into pneumatic powder. Not every compressor can cope with the oncoming pressure created by the cargo, as a result of which fails in the most responsible moment.

Before installing auxiliary pneumatic suspension, we recommend changing the worn and tired suspension parts for the correct use of any commercial car.

In our practice, there were clients who ship up to 6 tons to such Fiat Ducato Maxi using our rear additional pneumatic suspension and front pneumatic resistantDeveloped specifically for Fiat Ducato with enhanced supporting bears. We strongly recommend not to exceed the passport data of any car, despite the fact that the car becomes more energy-intensive in terms of larger download.

The composition of the axial set of pneumatic suspension for Fiat Ducato:

• 2 metal fastening element


• 2 pneumatic element bellows


• pneumatic Migratory Connection Fittings


• pneumatic highway


• nipple Podkachka


• connection scheme

This set of auxiliary pneumatic suspension is also installed on these cars:

• LDV Maxus.

Installing a similar axial set of pneumatic cylinders takes from 1 hour when using a pneumatic tool.

The pneumatic elements presented are selected after test tests of 30 different pneumators. They differ in their compactness, durability (the gap occurs at 24-25 atm.), Energy intensity and the highest resistance of oils, gasoline and road reagents. When testing the pneummobalids of the larger volume, the ramps of the frame were observed and frequent problem This is what pneumatic feeder is running about the pendant details.

Photo of the left pneumobalone:

Photo of right pneumobalone:

The air preparation unit is recommended to be installed inside the cabin, for high-quality compressor operation and other elements. Due to the use of pneumocopters, you can not be afraid of condensate in the pneumatic system, as when using pneumoculapans, which can close with high humidity.

The air preparation unit is equipped with built-in heating of the distributor, to prevent compressed air freezing after the receiver. We also recommend pouring the easiest dryer with pneumatic systems that pour owners trucks In the brake or system of the pneumatic suspension.

New Air-Ride manufacturing gauges have proven themselves from the best side and are now available in all blocks of air preparation.