Production of campers. Wheel house with their own hands: Designer photos, a phased process of work. Production of trailer with its own forces

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Many of our clients are asked: "What is the car and cottages and trailers?"

The main materials that are used in the production of houses on wheels.

The outer shell is made from:

Aluminum ( ALU. ) : Easy metal, which in most cases is used for the outer shell of caravans. Usually glossy varnishing, very susceptible to small scratches and dents, corrosion of aluminum is possible. Appearance It can be done with a relief or smooth form.

GFK. : Reinforced fiberglass. Especially durable material effectively protects the outer shell of the Avtomom from such an impact of weather as a hail and hurricane. Durable bottom covering copes with the most severely road conditions. With such an outer shell, you can be sure reliable protection Your mobile home!

The main features and advantages of the GFK material:
- Do not give in corrosion
- resistant to shock
- not exposed to UV and bad weather; GFK does not lose her color neither
- Ease
These special features of the material guarantee your autodoma long service life and maintain value.

EPS. : Extruded polystyrene, trade name polystyrene foam. This is a ultralight porous plastic material, small oval particles of which consist of 98% of the water. Such a microporous design with paired particles gives an EPS solid thermal insulation and endurance. Very often used in the structure of the body of caravans, light and inexpensive.

Xps. : Foamed polystyrene foam. Durable and little susceptible insulating material, which, due to its closed structure, practically does not absorb water.
High-quality material proves outstanding characteristics as thermal insulation and is thus the ideal material for high-quality body structure.

Wood : It is used as a carrier material in almost all bodies, planks made of coniferous wood. Planks are used to fasten windows and doors, as well as in the form of edging roof, walls and floor. Plywood is used as inner lining of walls, as well as in the inner and outside Panel Panels.

Pu : Polyurethane-artificial material, which is a durable and very effective insulating material of the walls, quite expensive in production. Durable, non-relevant barriers from polyurethane give the necessary strength when gluing and twitch with screws.

Sandwich panels The forming vagon body is a multilayer structure from various materials glued together by means of high-strength two-component elastic adhesives used in structures in the presence of strong dynamic loads and temperature drops.

Basic properties:

Good thermal insulation

High mechanical strength

Ease of construction

Hygienic

Large service life

Typically, three-layer sandstifts are used in the production of caravan body: outer shell, insulating layer and inner wall.

For example:

Hobby Sandwich - Aluminum-Eps-Tree

Sandwich Rapido, Itineo - GFK-XPS Wood

Plastic design elements : Plastic elements from PS (Polystyrol) or from ABS (acrylnitril-butadien-styrol), which are attached to the form in the process of vacuum deep exhaust. In caravans - overhead elements of the nasal and rear part, as well as carrier parts of the lamps.

Used expanded polystyrene strikes first of all:

Resistant to aging and rotting
- Resistance to moisture
- non-pollutant production
- Small own weight

Materials resistant to weather conditions will protect your car in any climatic zones from the cold, heat and moisture!

Sandwich panel connection circuit shown in the figure

The table below shows the materials of the sandwich panels used by car manufacturers and caravans in their production

Manufacturer

Wall/ roof/ floor

Isolation of walls

Inner wall

GFK / GFK / Wood

Bürstner.

ALU / GFK / Wood

ALU / GFK / Wood

Carthago.

Challenger

GFK / GFK / Wood

Chausson.

GFK / GFK / Wood

Dethleffs.

ALU / ALU / Wood

GFK / GFK / Wood

Eura Mobil.

Frankia.

ALU / ALU / Wood

Mclouis

GFK / GFK / Wood

Mobilvetta.

GFK / GFK / Wood

ALU / GFK / Wood

Rapido / Itineo.

GFK / GFK / Wood

Roller Team.

GFK / GFK / Wood

Sunlight.

ALU / GFK / Wood

Weinsberg.

ALU / ALU / Wood

Walls, rear wall and ceiling usually make 3 cm thick sandwich panels, floor - 4 cm


Below is the videos of trailers and auto houses.

Caravan production at the factory Hobby, FockBek - Germany

Autodomov production at Rapido factory, Mayenne - France

Production of caravans in FENDT factory, MERTINGEN - Germany

Autodomov production at ADRIA factory, Novo Mesto - Slovenia

Autodomov production at the LMC factory, Sassenberg - Germany

Autodomov production at the Eura Mobil factory, Sprendlingen - Germany

Make a person's personnel - not too complicated task for an experienced master. But the dates of such construction can be strongly delayed due to the continuous improvement of the design. In order not to get into such a situation, you should think in advance the interior, refusing obviously unnecessary elements. This is especially important when equipped small carsFor example, when creating a house on wheels from Gazelle with your own hands.

The mobile home has indisputable advantages - comfort, comfort and mobility. Moscow is a noisy city, from which you want to sometimes leave. The owners of trailers do not have to look for a place for overnight stay, and travels become very economical. If you used to use this original housing, it was not possible to get an opportunity, you should first get acquainted with their classification.

Types of auto houses and their classification

Choosing the type of future mobile housing, one can be guided by its division by:

  • kind - there are trailed, van or combined with a car at the wheels;
  • class - distinguish three classes of autodomas comfort;
  • trailer type - exist trailers trailers, hybrid and fifth-wheel trailers.

If everything is clear with the trailed view of the mobile house, then the difference between the van and combined auto-bodies is not immediately visible. In the first version, the residential premises is located in the car van and separated from the driver's seat.

Such an option is suitable when traveling together, when no one remains in the "house" at the time of relocation. Thanks to this design, it is possible to enter more functional furniture using a deaf front wall.

Converted from Gazelles or minibuses of the Avtomom is just combined.

Comfort class can be called conditional. So, to homes on the wheels of class A "include spacious trailers made on the chassis big trucks. Outwardly, they resemble a bus, may have folding structures, and inside the functionality they do not differ from a small apartment.

It should be borne in mind that the driver should have the right category "C" to manage this transport.

The spaces in it are much smaller, but still traveling in them convenient. What is important - it is possible to manage such a car with the rights of category B if the weight of the car or the total weight of the car with the trailer does not exceed 3.5 tons.

The class "C" indicates the most simple autoomom. It may be a small trailer or converted to a minibus. There is no separate sleeping place here - its function is performed by folding sofas or chairs. But equipping such a mini camper with a trunk-tent, folding canopy and a set of furniture for camping, you can get a comfortable stay with a minimum cost.

Similar trailers designers are also called hybrid to distinguish them from simple trailers. Separately, it is necessary to note the FIVSVIL trailers, the form of which is designed for use in conjunction with pickups. Due to this, it is possible to reduce the length of the entire caravan, because part of the trailer hangs over the body of the car.

Errors in the construction of houses on wheels do it yourself

Prices for mobile homes are noticeably "biting". Not surprisingly, the desire of the mace of the heads of families to save the budget and do it all. It is important to be wise and learn from other errors:

  • it is not necessary to do all of the girlfriend - the house will have to live at least a week and you want to stay with comfort;
  • it will require serious refinement of the body, the heating systems, wiring - without the skills of the car mechanic, do not do;
  • if the shower and the toilet still managed to enter, do not forget about the tank for a drain - pour out dirty water on asphalt or the lawn is extremely unethical;
  • it is better not to forget to make a connector for connecting 220V on camping parking, well, and the converter for 12V from the car battery.

Production of trailer with its own forces

If the difficulties are not frightened, and the desire to action is not strangular, you can try your strength in the construction of the house. And to redo the gazelle or build from zero trailer trailer - the choice is strictly individual!

House on wheels from Gazelle do it yourself

You will need a Bulgarian, a welding machine, a hand saw on a tree and a lot of patience. Phased the modernization of the car looks like this:

  1. The seats from the cabin are taken, the old sheathing is removed. All metal parts are processed by a special solution that prevents the appearance of rust. Walls and ceiling are insulated with foam polyethylene, plywood sheets are laid on the floor. The entire wiring passes under the sheaving of the floor and walls, it should be thought out in advance.
  2. Right in the bodies are welded frame for furniture. If you set a smooth car, you can not use a pipe as a level, overlooking the ends into the bottom edge of the window openings. After a draft welding, the frame is removed and everything is welded, it is cleaned and reappeared inside.
  3. Window openings are punishable by carpet. Ceiling panels are also installed. After the interior is completed, it is possible to mount the racks under the mezzanine and mount furniture frames.
  4. For the front seats, you can make a swivel mechanism. To do this, you will need anterior hub, for example, from VAZ and part of the rotary rack. The scheme is quite simple.
  5. The final stage is to install furniture on the frame, the connection of the lighting, the installation of the pump for the kitchen service, the trimming of the antlesole and minor improvements in the interior. For cooking, you can put a small gas stove per single burner.
  6. Instead of welding the furniture frame, you can use ready-made headsets, reinforcing them from the inside with corners and additional screws. Bold the kitchen is also needed to everything - the floor, sofa, wall. This is done to protect the furniture from the breaking during the movement along the bumpy roads.

We should not forget that such a remission of the car requires registration in REO. To do this, you need to write a statement and get a resolution from the Tehotel of the State Training of the FAI and the Protocol of an authorized organization.

Stylish plywood trailer

If there is a carbon car, sin does not take advantage of the situation and do not make a pretty trailer "drop" for overnight stays outside the city. For this:

  1. Side walls of the future van are cut and attached to the base. All holes under the doors and windows, as well as to relieve the frame, should be cut in advance, so it's better to think about the drawing.
  2. Shelves are collected from the furniture shield and are installed on the base. The same shelves will perform the functions of the front and rear walls of the van.
  3. On the shape of the van above the shelves on both sides, a plywood sheet bent, the power frame of the bar is fixed above. One side is made lifting, opening access to the kitchen.
  4. The top hatch and the roof window is cut. The entire frame is insulating, the wiring is stacked.
  5. On top everything is stuck with veneer sheets. When door and window openings are cut, you can proceed to the outer painting and varnishing.
  6. Installed doors, top hatch and supply and exhaust ventilation. After fixing all the accessories, overall lights and wings for the wheels, you can safely go on the journey!

And the video shows the detailed assembly of the autooma with the installation of solar panels:

Previously, in the old days, when they finished building the bridge, we were testing weighing. By tradition, the chief designer at the same time stood under the maximum loaded bridge, and its life prove the reliability of the structure.

Podzilla's chief designer, bought itself the very first car generated for 399,000 rubles and the most affordable all-wheel drive chassis sable for 600,000 rubles. Traveling throughout Russia as soon as even a little free time appears.

Traveling on the auto house is a completely different level of freedom and satisfaction with your life.


At first, long ago, we reworked the vans and went to them. Then we took the idea of \u200b\u200bbuilding a house on wheels for Russia. To, like yourself, reliably and inexpensive.


To see what we prefer in Russia, there is no possibility - the market has not yet been formed. Now at home on wheels in Russia is mostly scrap from Europe. New autodomas imported unit production, and russian production not.
We have long discussed what a real Russian car should be. Here is the conclusion we came:
In Russia, an autode need a durable, warm, universal, simple reliable design and the most important thing - in order not expensive.


How to unite these qualities, so so that the Russians liked is a real challenge.
When we realized what kind of Russian autod in our presentation, we began to solve all questions in order.
The first question for our roads. Strength. Where is the weak place at the auto houses? The answer in the joints and seams, there can be flowed, on the joints the import technique on the next knocke can be formed, and it happens.


So you need to get rid of the junctions. We make all-form monocokes, no seams - no leaks and no weak places, simple and reliable design.


The next question is. Warm. In Europe, warm is warm there. And we have no. The main heat loss occurs through windshield And through the metal in the frame and the case. Metal also gives the bridges of cold and condensate. From condensate, authod will be cooked, and over time, mold and rot is formed. Even the wooden frame gives condensate under the inner trim.


So, we build an all-weather capsule and a warmed composite frame without cold bridges.
Universality. Due to the shape and fasteners, the autonomous capsule of the Avtomom is easy to put on domestic and imported trucks.






Chassis choices: Gazelle, Gazelle Nex, Sobol, Valdai, UAZ are ours, and from imported: Ford Transit, Fiat Ducato, Renault Master, Peugeot, Citroen, Volkswagen, Mercedes, and this is not all. You can even put on the platform trailer and pull the cab.
And here's another bonus: the chassis can be used separately and occupy its auto-line for travel time.
For dessert, the most important thing! A car can not be expensive for Russia!
Production in Russia gives a significant price gain. Different cost-effective equipment allow you to use inexpensive new, rolling or used chassis.
You can get acquainted in more detail with the company's products.

To make a house on wheels with your own hands, you need not only to explore the instructions, but also stock the necessary material.


Photo: StructuresSvoimiruki.rf.

Many do not know how it is correctly called a house on wheels. In America, the name of the camper or trailer is distributed. In Russia, such cars are often called vans or also trailers.


Photo: StructuresSvoimiruki.rf.


Photo: StructuresSvoimiruki.rf.

Mobile housing can be divided into several types: van or trailed, elevated level of comfort, hybrid or trailers-trailers. Choosing a house on wheels, you should study many options to choose the one that will suit the most.

The van is a full-fledged house on wheels. He is adapted to the car. In case the vehicle is aligned, access to the driver's place is available directly from the room. This option is more suitable for families traveling by car, as everyone can be in sight of each other.

Comfort in this case is only conditional because the best option It is considered to purchase spacious trailers replacing themselves. Externally, such a design can resemble an ordinary truck, but it is multifunctionable, and, if necessary, can be increased due to the presence of retractable elements. To manage such a machine, the driver must have the rights of the category "C".

In the class of class "in" places less, but for two it is excellent option. You can collect the trailer designer with your own hands. Such work will be much more complicated than the alteration of the ordinary bus in Avtodom, but the result will justify itself at 100%.

Article on the topic:

: Advantages and disadvantages, species, for which parameters should be selected by an authome, average prices, the main recommendations for the operation of the house on wheels, the nuances of manufacture with their own hands - read the publication.

House on wheels Price for van and details

Not everyone will be able to purchase a ready-made and fully furnished van on wheels, since the cost can reach the price level at the city. Making such a van with their own hands, you can save significantly. But the final cost depends on many factors: what a trailer will be bought to make a mini-house on wheels, which furniture and plumbing will be selected.



Photo: CS4.Pikabu.ru.

average price The house on wheels made by their hands from the minibus is about a million rubles. You can save, buying ex-in-use details and furniture, but you can make mobile housing more comfortable and expensive.

If the car is already there, but it only needs to make a van to it, you can reduce the cost of the entire project from 10,000,000 rubles to 200-300 thousand. Additionally, it is worth considering the amount of paperwork for leakageing the autoomom. On average, the cost of the entire package of documents can reach 50,000 rubles.

To the arrangement of the toilet room will take about 45,000, if you purchase a good cassette toilet. You can save by installing biofabik, but it is important to take into account that the last option is inconvenient in service.

Economic re-equipment of the car into the house on wheels will cost 275,000 rubles, since it is necessary to install furniture, and, as well as lay the wiring and install tanks with water. Not a budget option It starts from 670 rubles.

House on wheels: how to make a frame and floor

Before doing homemade house on the wheels from the trailer, it is necessary to specify the size of the car, as the trailer cannot exceed the width vehicle.


Photo: CS4.Pikabu.ru.

The easiest and budget way to build a camper on your own - use the frame of the freight trailer, to which you need to lay out a wooden foundation. Then you can make a wall of wooden bars and plywood sheets, covered with aluminum overlays. This building is a kind of cottage.

To make a mobile home look more presentable and stylish, it is worth building a house on wheels with your own hands from the bus.

Warming and trimming van

The main task is the trim and insulation of the van case. For these purposes, plywood and metal sheets are used. In the corners necessarily install aluminum lining for strength and stability of the structure.



Photo: CS4.Pikabu.ru.

Interior decoration and furniture selection

To inside the trailer, I wanted to be, you must take care of a beautiful finish. The house on wheels and a regular trailer can be furnished in modern or comply with minimalism.


Photo: CS4.Pikabu.ru.

Ordinary folding furniture or make yourself.

House on wheels do it yourself from Gazelle

The house on wheels, which in America is called camping, can be used both for travel and for permanent residence. Although in Russian realities, the latter is practically not possible, since there are no specially equipped camping sites in the country for refueling with water and waste waste. In addition, such a design can be used as a cafe on wheels by organizing your own business, such as a trailer for making delicious coffee.

Make a full-fledged house on wheels, you can even from Gazelles if you follow the instructions:

Illustration Description of action

We remove all the armchairs from the car and measure the width of the gazelle. Standard size - 182 cm

We measure the length of the cabin and throw the layout of the furniture. We decide where the bed will stand, the table

Remove the entire inner lining of the cabin, check the state of metal structures and, if necessary, process the agent of anti-fruner

Remove the floors in Gazelle, remove all the extra details and process the iron special compositionsand then coated with thermal insulating material and are trimmed by an autode

Since the Gazelle car has a low ceiling, you can make an autode for temporary accommodation or cut off the existing ceiling and raise it, welding a metal sheet.

Making a van and finishing of a finished house

You can make an autode made of metal container and trailer. To stop somewhere with such housing, you need to find out in advance where the camping base is where there is no signs forbidding signs. Automotions on wheels may look modern, if you correctly pick up the finish.

Illustration Description of action

Collect the usual trailer for the car or buy ready already. We put a metal container on it. So that such a design has become residential, it must be insulated and furnished, but first do measurements

We are wearing walls inside with wooden panels

On the floor, we roll over the protective and insulating layer of automotive carpet, and then another layer of linoleum or other, brighter and light carpet

With the help of a construction laser, we cut small metal parts to secure the retractable staircase, with which it will be possible to climb the van

Make ramp. Connect metal profiles using special parts and weld

Lay out the plinth inside the trailer in order to secure carpet

Attach wooden bars in order to make a small suspension baby bed. We furnish the mini-room with the necessary things: a table and chairs, a small refrigerator, a box for things and hanger

Interior decoration is performed according to personal needs. If there are children in the family, then you need to equip a sleeping place for them.

Internal finish with your own hands

To avoid a decent appearance and was cozy, it is worth thinking of its design in advance. According to standards, 6-8 people should be placed in one house. There should be a small kitchen, sleeping places, as well as, or, toilet.



Photo: CDN.Trinixy.ru.

A mobile house can be equipped with a compact shower and a beyatuette - this is the most convenient and common option. Wooden or plastic panels are used for wall decoration.

Water supply

Creating a house on wheels, it is necessary to equip the water supply system. As a rule, it is quite primitive. Two tanks are installed - one for clean water, another for collecting recycled, dirty water.



Photo: CDN.Trinixy.ru.

Kitchen

In Russia, the option is quite common - a cottage house on wheels. In this case, it is not necessary to equip a full-fledged kitchen with a stove, tables and a dining area. But if the trailer is created for long trips, then the kitchen will still need.

The first thing to be done is to choose between the gas and induction stove. Induction is suitable only if there is electricity in the trailer.



Photo: CDN.Trinixy.ru.

Photo: avtokamper.ru.

Heating

In the cold season, as well as when traveling to the northern cities and countries, transport must be made. In most cases, the heating system operating on gas is established, however this method There is a significant minus - hot air blows up with a loud whistle, all oxygen fuses in the room, and when heating is turned off the heating, the trailer cool down very quickly.

The optimal option is to purchase a heat gun and include it as necessary. The gun works almost silently and gives a soft, but warm air.

House on wheels: photo inside and outside

To equip the house trailer on wheels by studying various photos.



Photo: autoreview.ru/images.

Photo: autoreview.ru/images.

Photo: autoreview.ru/images.

By drawing up a project, the legal nuances should be examined and properly arrange a homemade mobile home, so that it could be safe to go on the journey.

The house on wheels do it yourself from the trailer: errors in construction

You can make a house on wheels from Pazika, Gazelle or any other large-sized car. The main error that many is allowed - thinking of design during repair, and not to it.

The car-house on wheels is a complex mechanism in which all systems must be in working condition. It is necessary to take into account how many people will travel in such a house, and provide sleeping places in advance.

Another error that car owners allow, reworing old transport to the house on wheels - ignoring existing problems. It is necessary to strengthen the old and shaky design, the rust is removed, and the ceiling leaving the ceiling in advance.

Home on wheels Homemade: how to legalize the construction

Mobile home on wheels need not only to build, but also properly arrange documented. To register an autoom on wheels made by your own hands, you need to contact the Research Automotive and Motor Institute. Then, having received all the documents, the owner of the car should attribute them to the traffic police.

We will have to visit these organizations several times, issuing all the required permits and evidence.

Finally

"American Dream" is not alien to some Russian people who want to break from a spaced place and go travel in a van. This can be done by putting some amount of money and spending a certain time. For those who have no funds for the purchase of a ready-made crepe, there is a budget option - the manufacture of such a van with your own hands to your taste.

Would you like to travel in the van? If you already have suitable car, will you equip the house on wheels with your own hands or ask for help?

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