How from stainless pipe to make the muffler nozzle. Nozzle on the silencer - useful device, or toy? Purpose and device

In high-quality car tuning There is no smallest things. Create a bright, completed image of your four-wheeled friend helps the items. These include, among other things, the nozzles on the muffler, which are used both as a decorative element and as the final stroke when tuning the car exhaust system. In our material we will talk about why your car needs a nozzle to the muffler and how to choose it correctly.

First of all, it is worth noting that installing the nozzle can be almost any car muffler. The main thing at the same time is not mistaken in choosing and pick up a suitable instance that improves the exterior of your car. If you plan to independently engage in the tuning exhaust system, the nozzle will become the best choiceBecause it is available at the price and is quite easy to install. Other types of tuning (for example, split or silencer wiring) it is better not to perform.

A variety of all sorts of nozzles that are in the auto shop allows you to create a unique silencer design on any car model, on a foreign car or domestic auto. After installing the nozzles, exhaust pipes having a pure look look much more attractive. In the event that the nozzle is chosen harmoniously and correctly, you might think that the car has a tunned expensive exhaust system installed.

It is also important to consider that the nozzle on the silencer affects the sound exhaust pipe. Naturally, it concerns far from all products, but only those representing a primitive insert. It is she affects the sound of the muffler. Depending on personal preferences, the car may sound low or vice versa, more Gulko.

But you should not wait for the nozzles and too much. So, the change in the sound of the car will not affect the characteristics of the machine as a whole. Ecology exhaust gases Does not decrease, the motor power does not increase.

So, what should I pay attention to when choosing a muffler's nozzles?

First, on the materialfrom which it is made. Most popularities in the domestic market are the nozzles for stainless steel silencer. Such nozzles are unpretentious in service and give the car a stylish appearance. Cheap nozzles are usually covered with an additional material - chrome or nickel, however, such a coating quickly comes into disrepair. An important role is also played by the strength of the metal: the continuing nozzle can be deformed, for example, during parking. In case of damage to the nozzle, it must be replaced, otherwise the risk occurs to face the engine power drop and decrease the efficiency of the entire exhaust system.

Second, sound quality. If you choose a nozzle that changes the sound of the exhaust pipe, it is very important not to be mistaken with the sound, which after installing the nozzle will always accompany you during the trip. Consult the seller or pre-examine the question of the sound on the Internet, so as not to be disappointed in the purchase.

Thirdly, the diameter of the nozzle. You can choose the right nozzle in the event that you know exactly the diameter of the exhaust pipe on your car. If you are mistaken with dimensions, the nozzle can simply not fit into the exhaust pipe.

Fourth, nozzle form. Manufacturers offer big choice Models of nozzles. It all depends on your personal taste and preferences.

Fifth, fasteners. Many manufacturers do not pay due attention to fastening the nozzle. One of the types of bad fastening is a fastener like brackets clamping the muffler. With a slightly pulling the fasteners bolts, you can disrupt the thread and of course the nozzle will not hold properly. Perhaps the best fastener of the nozzle to the silencer is the clamp or bolts passing through the nuts resting in the car silencer. However, the nozzle, if desired, can be installed on the silencer with welding. Welding allows you to secure this decorative element with a silencer, it gives a guarantee that the nozzle is not lost on the road, because from strong vibrations the bolts with clamps over time are overwhelmed, so they need to be checked from time to time.

Taking into account all the listed items, the case will remain for small - to make a purchase! We wish you a good choice!

In addition to external view, Huge importance for the image of the car has its sound when driving. Many owners are not very powerful gasoline engines They seek to strengthen the sound, resorting to tricks like installing supplements on the exhaust system. The nozzle on the silencer with the sound of the turbine does not make the car more powerful, but improves its sound.

The addition that is installed on the exhaust pipe is otherwise called a whistle, a resonator or a turbo vehicle. Essentially an improved whistle. Her principle of operation is: with frequent engine speed, it makes it a tone as much as possible on a turbine whistle.

To get the best effect from the nozzle on the muffler with the sound of the turbine, it is necessary to correctly pick up a whistle. It depends on the following parameters:

• engine volume;
• the diameter of the exhaust pipe.

Views and sizes

The nozzle on the silencer with the sound of the turbine is presented in the following sizes:

• S - for a motorcycle or scooter;
• M - for vehicles with a volume of up to 1.4 liters;
• L - for cars with a volume of up to 2.2 liters, diameter - 43-56 mm;
• XL - for vehicles with engine capacity from 2.3 l, diameter - more than 57 mm.

Dimensions of devices for installation in the exhaust pipe are not in vain. When installing an unsuitable whistle, the buzz either will not, or it will be completely uncharacteristic for a powerful "engine".

Another feature: Even if you clear the silencer and install on a small car, where the volume of the engine is about 1 liter, such turbo seats, high-quality and loud buzzing will achieve much more difficult than on a more powerful car.

To understand how to make a whistle on the silencer with your own hands, note that its form happens:

• rectangular;
• cone-shaped;
• cylindrical.

The nozzle to the silencer with the sound of the turbine is configured by sound. For this, its cylindrical or cone-shaped part is turned off. And the change in sound occurs due to the fact that the holes are located inside it, through the exhaust gases go. Package set for imitation dear car includes:

• stainless steel whistle;
• the bracket to which it is attached;
• bolts, nuts, washers and grovers;
• the key is 6 faces.

Production procedure

To learn how to make a whistle on the silencer with your own hands, you need to make a list of required tools and materials. You will be useful:

• angular grinding or electric jigsaw with a metal cutting panel;
• car tools;
• sandpaper;
• electric drill;
• cardboard;
• stainless steel with a thickness of 1 mm.

Such devices in most cases are a decorative element used mainly to decorate the car and highlighting it against other machines in the transport stream. Those motorists who want to add more individuality, impressiveness and chic to their car are often resorted to the installation of the muffler's nozzles. Such products allow you to change the appearance of the car, at the same time they can change the character of its sound when the engine is running. For example, the nozzle to the silencer with the sound of the turbine can create an impression that it works not atmospheric engine Power in 90. horse power For half a liter, and a powerful turbocharged three-liter unit.

Such nozzle does not make the car more powerful, but improves its sound to a large extent. In the people, a similar addition, installed on (or c) exhaust pipe, is known as a whistle, sometimes they are also called the resonator and "turbo whistle". The principle of operation of this device is simple: with an increase in the frequency of the engine speed, the car pressed the sound starts to resemble a turbine whistle. But it is possible to obtain such an effect from the mileter installed on the muffler only if the whistle's structural parameters are properly determined by both the engine volume and the exhaust pipe diameter.

Types of nozzles

All the nozzles that can be seen on silencers of various motorists can be divided into several groups:

• Simple nozzles. They, not having inserts and do not have additional functions, are established exclusively with a decorative goal. Their cost is usually small.
• Nozzles equipped with a resonator. They can change the sound of the car, making it or brighter, aggressive, or more muted.
• Constructions having a passive damper, an element that allows you to mount the nozzle at a closer distance to the car body.
• Designs with an active type flap, which has all the properties of the insertion passive, but allowing also changing the sound of the exhaust.
• Nozzles on the silencer with illuminated by LEDs. They are able to make the life of the owner brighter and in the literal sense too.
• Designs with a cross section different from the circular cross section. There may be the most different variants: Trapeze, rhombus, square, oval.
• The nozzle on the muffler is double. Functionally different differ from other devices of the same purpose, but they look more effectively.
• Homemade nozzles. Today, the decorative nozzle on the "Hand Made" type muffler is a very popular option for giving the car with more originality. Making and installing it on the muffler pipe independently you can not worry about the fact that your city will have another motorcycle or a car with a similar device.

What is necessary to pay attention to, buying a shower to the muffler?

1. In the acquired kit, in addition to the nozzle itself, the fastening elements should also be.
2. Ensure that the fastener is an anti-vandal type and corrosion resistant.
3. Find out what material is made. The best are nozzles on stainless steel silencer. Ordinary steel with a thin layer of chrome will serve no more than a year.
4. The thickness of the walls of the product should be at least 1.3 millimeters.
5. Polishing should be such as, for example, medical instruments: uniform, with dense gloss.
6. The surface of the nozzle should be easily cleaned with a rubbing rag.

A few words about tuning sports cars

Automotive sports today is at such a level that the directing silencer is an almost obligatory element of any sports car. But the use of forward-flow (release having an increased pipe diameter, smoothed bends and a reduced amount of joints) in this case aims not to increase the volume of the car's lever, but an increase Efficiency of work Engine.

But the installation of the forward-point is a very time-consuming process and expensive (2-3 thousand dollars), because not one "bank" is being finalized, and the exhaust system as a whole, including the exhaust manifold, and also requires a reconfiguration of the power system on the stand. Similar "rationalization", as a rule, also causes an increase in fuel consumption. Therefore, such tuning is chosen only those for whom road sports is life.

How to make the nozzle on the silencer

Evaluating its financial capabilities, you can easily decide that the nozzle to the silencer with your own hands is the most acceptable version of the tuning of your car.

In this case, you need to get:

1. stainless steel sheet;
2. a piece of cardboard;
3. "Bulgarian" (which can be successfully replaced by electric jigsaw);
4. manual drill or electric drill;
5. standard set of plumbing tools;
6. emery paper;
7. materials used when polishing products made of metal.

Next, deciding with the form and sizes of the nozzle that you need, you need to make it a model from cardboard and try on the exhaust pipe. After that, it is possible to cut the metal sheet on the resulting cardboard pattern, bend the workpiece in the desired way and connect the seams using welding, bolts or rivets. Fasten the tip on the muffler's pipe is best for clamps.

Today, on the Internet you can find many options for self-making of nozzles from a variety of well-grade materials (beer aluminum cans, stainless steel thermoses, etc.). Since it is very difficult to produce their high-quality polishing, then such products are usually just painting and, as a rule, black, because the black paint allows you to maximize all the defects of the homemade nozzle.

It should be noted that the huge advantage of such "home" technologies is that the result is obtained very quickly: usually 15 minutes after the start of the work, you can estimate how your car will look like, having the nozzle on the silencer.

True, very often products own manufacture No special aesthetics and durability, so if you want your car to have a truly presentable solid look, we advise you to explore the products of companies today leading in the market nozzles for silencers.

Among such brands can be called:

• Prosport (Russia);
• Exhaust Systems (Germany);

The store shelves are filled with a wide range of various silencers and nozzles for vehicles that create an effect, typical of large-diameter silencers with chrome coating or stainless steel made.

In fact, each motorist will be able to find the most suitable option if you repel from the features of transport and personal preferences. What is curious, the demand of consumers to this products is kept at one level, and sometimes it increases at all, because the company producing products are trying to increase the diversity, launching new products into production. However, do not everyone know that such solutions can be made in an independent way. But can this decision be compared to the quality of executable functions? In this article we will highlight this issue.

Suppose you visited a specialized store in order to purchase a particular element of the car, but your eyes came across beautiful chrome hooks on the buzzer muffler. You instantly drawn in the imagination, as this detail will be combined with your car. However, it is not necessary to break the head to buy a nozzle. First of all, it will be necessary to deal with whether it will be a useful car. Any mechanics know that one of the most essential problems of the exhaust system of the vehicle is the resulting metal overheating, accompanied by a powerful exhaust.

In addition, road dirt helps to contaminate all the elements of the bottom of the transport. Together, these factors thus change exhaust system Transport, making it unsuitable for record time. Considering the fact that only the end of the exhaust pipe is based on the eyes of vehicle owners, then when using the original nozzle, you can solve problems with the spill of the exterior.

In addition, with the help of a manually or acquired by the nozzle, it is possible to resolve the problem under consideration, this, not so much significant at first glance it can execute a number of certain functions.

Because of the presence of such an unusual accessory, the exhaust sound will change, and if there will be a backlight with LEDs inside the solution, the color of the exhaust themselves will change.

However, this chip is not so important. As is known, in the process of movement on the car affect the forces of the aerodynamic type. On different parts of the vehicle turns out to be increased pressure generated by moving air flows. While the discharge zone is formed behind.

With an increase in the size of the outlet, the sensible difference between the pressure inside and the outside of the pipe is obtained. So in the process of movement of exhaust gases, "pulling out" is carried out, which is positively affected by ventilation in the cylinders. Due to this decreases fuel flow And the dynamics improves, and therefore:

• The combustion of fuel is improved;
• The formation of nagar on candles and other elements is reduced;
• Motor power increases;
• The fuel consumption is reduced by one fifth.

Due to obvious benefit this solution From the metal, you will most likely decide to look for it in specialized stores, or decide on training lessons for making in garage conditions. It is not difficult to purchase the finished item, but it is much more interesting to fulfill it with the most apparent means. Due to this option, you can significantly save money, since the stores are quite expensive.

Before proceeding to work on the manufacture, it is important to prepare the appropriate tools and materials, namely:

• steel stainless plate with necessary dimensions "the desired area and a thickness of one millimeter";
• cardboard;
• an angular grinder with a cutting disk or an electric type jicial, which has a canvas for cutting for metals;
• drill, electric;
• standard toolkit for the machine;
• schucker and polishing agents.

Perform a silencer nozzle in various ways. In terms of shape, the housing can correspond to the shape of the muffler, or be in the form of a cone, cylinder, square or have a rectangular shape. Training in the manufacture of various species of nozzles can be found on the unstashes of the World Wide Web. Perform nozzles, regardless of the form, according to a single principle, but in terms of the sequence, not everything is so unique. Here, for example, the sequence on which the nozzles of stainless steel silencer will be made:

• By using a cardboard segment, it is necessary to perform a model of a planted housing, but it is important to account for the connecting and fasteners;
• The finished paper model must be deployed, and the template is made according to it;
• Due to the pattern, the housing from the harvested stainless steel material is cut;
• The carved blank is neatly bent, the joints are fastened by rivets, welding or conventional bolts;
• The finished nozzle must be cleaned and polished to that measure, so that the steel was similar to the mirror.

As soon as you complete the analysis of the peculiarities of the nozzle in the garage, you can install this item on the tip of the exhaust pipe, and then turn on the engine. Fixing nozzles can be different: by means of a screed, similar to a clamp or through a bolted fastening, made through loops. In the zone in which the fastening will be, you can place refractory materials in the form of asbestos. It will protect the elements from overheating, also being a seal.

You should not forget that the fasteners must be completed so that if necessary, it was possible to remove the element without any problems. If the nozzle to the silencer with sound is made of stainless steel, then the service life will increase, in comparison with similar solutions, but made from ordinary steels. If the muffler was replaced, nozzle is also suitable for it.

If you decide to give your own vehicle There is much more attractive appearance, then this device will help in solving the problem with the defects of the exhaust pipe.

The shelves of auto parts stores die with a huge number of a wide variety of automotive silencers and nozzles that create a large diameter muffler effect and covered with chrome or made of stainless steel. Absolutely every car enthusiast can find what it is necessary for him, according to the features of the brand of the car, as well as tastes. Interesting is the fact that consumer demand for such products does not change, and sometimes jumps out, therefore the manufacturers are trying to constantly diversify the choice, releasing everything new and new products. But few people know that such a nozzle can be made independently. But is it to compare the quality of the functions performed? This issue should be understood.

Why do you need a nozzle for the silencer?

Suppose you went to the store automotive spare parts In order to buy spark plugs, and saw a beautiful chrome-plated nozzle on immediately presented how this thing will look at your favorite "swallow". But you should not hurry with the purchase of such thing. Observe first with the fact that it will be generally useful to your vehicle. Any mechanic knows that one of the most significant problems of the exhaust system of the car is the occurrence of metal overheating complete with an aggressive exhaust.

Also due to road dirt all the elements of the bottom of the car are dirty. In the aggregate, these three factors change the new exhaust system of the machine that it becomes unsuitable after a few weeks of use. If you consider the fact that the end of the car owner most The time is available to the end of the exhaust pipe, then if you use the original nozzle, you can solve the problem of damage to the exterior.

In addition, it is possible to solve the problem of the appearance of the silencer with the head, which would seem to be able to perform several more sufficiently important functions.

Due to the presence of such an original decoration on the tip of the muffler, the sound of the exhaust will necessarily change, and if you make an illumination inside the nozzle in the form with the help of LEDs, you can even change the color of the exhaust. But this feature is not the most important. A well-known fact - while aerodynamic forces affect the car. On the front and side parts of the car affects the increased pressure rewarded by moving air. And behind the opposite, the discharge zone is created.

With an increase in the size of the silencer outlet, they will create a more significant difference in pressure inside and outside the pipe. So while driving traffic fumes Literally "pull out", which very favorably affects ventilation in the cylinders. But what does it give? According to test results, such an effect allows to reduce fuel consumption and improve the dynamics, that is:

1) Improved combustion of fuel;

2) Nagar formation on candles and other surfaces is significantly reduced;

3) The power of the engine increases;

4) The volume of fuel consumed is reduced by 20%.

How to make a nozzle on the silencer with their own hands in the garage conditions?

Due to the utility of this small metal element, you will probably begin to search for this item in the store or try to find a learning lesson regarding self-making nozzle. To buy a finished element can each, but to make it right - more interesting lesson. Also independent making can significantly reduce financial expenses, since the finished silencer is not so little, as it seems.

Before moving to work, we need to prepare a number of instruments and materials:

- stainless steel plate with suitable sizes (the desired area and thickness of 1 mm);

A piece of cardboard;

Angular grinding machine with a cutting disk or an electric jigsaw, which has a canvas under a metal cut;

Electric drill;

Standard car tools;

Skirt and means for polishing work.

The manufacture of the nozzle on the silencer can be carried out in several scenarios. The shape of the housing can coincide with the shape of the silencer or to be a cone-shaped, rectangular, square or cylindrical. Trainers for the manufacture of any species of nozzles can be found on the Internet. Manufactured nozzles of different forms according to one principle, and here the sequence of actions is as follows:

1) Using the segment of the cardboard, you need to create a model of the housing of the nozzle, but the connecting and fastening elements must be taken into account;

2) The finished paper model must be deployed, and on this stencil you need to make a pattern;

3) By the template it is necessary to cut the case from the prepared piece of stainless steel;

4) The cut blank must be gently bend, the joints will need to be copper with rivets, welding or conventional bolts;

5) Already the finished nozzle must be cleared and polished to such an extent that the steel began to resemble the mirror.

Features Mounting Nozzles for the Silencer

After you finish to understand the question of independent manufacture of the muffler, it will be possible to install this nozzle on the tip of the pipe, after which you can run the nozzle can be fixed in different ways: a screed that is similar to the clamp, or with a bolt and a bolt and Holes in a pipe made through loops. In the place where the attachment will be, it is desirable to put a refractory material that is represented as a thread from asbestos. Such a reception can protect the design from excessive heating, and will also be an additional seal.

But it is necessary to keep in mind that the mount must be made in this way so that if necessary, it was possible to simply dismantle this product. It will be necessary to remove the nozzle with a certain periodicity to remove the Nagar. If you make the nozzle from stainless steel, it will serve such a detail much longer if it is compared with a similar product, but made of ordinary steel. If you replaced the silencer, then you can also put an already manufactured nozzle.

If you are trying to make your car more attractive outwardly, then such a fixture is resolved by the problem of appearance deflectivity