The drawings of the Quadrocycle frame. Quad bike do it yourself - a small four-wheeled friend. Choosing the main parts

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Quad bike is a four-wheel hybrid of a motorcycle and tractor, transport, equally used as in agricultureand in the field of recreation. A few years ago, a Russian man believed a quad bike inherent wonder. And today he is able to independently design and make it. In addition, today a more frequent phenomenon in Russia is self-made quadrocycles, and not factory. Next, we will try to figure out why it happens exactly that, and not otherwise.

Quad bikes collected with your own hands - a common phenomenon

Every day there are more and more bravery, which decided to create a quad bike from the primary means and details of the old soviet motorcycles. Naturally, the vehicles created by their own hands differs significantly from the factory characteristics. And often it is more powerful, but economical. The mass of the self-made quadrocycle usually does not exceed 300 kilograms, which also greatly facilitates its operation.

Names and essence of the main stages of the creation of a quad bike

Final stage and finishing works

The final stage of creating a homemade quad bike is to install seats and headlights. In this case, anti-theft headlights will be the ideal choice, because the quad bike must be suitable for use in any weather. Special attention should be paid to the number of seats on an ATV and decide whether it will be only for the driver or for the driver and the passenger.

Finishing work when creating a quad bike is to cover the resulting design with metal and painting.

Quad bikes designed on the basis of "Oka"

For 20 years (from 1988 to 2008), on the expanses of our endless Motherland, one of the most common cars was the domestic "Oka" (VAZ-1111, CEA-11116). Today, "Oka" is one of the most popular options for vehicles, on the basis of which homemade quad bikes create. In the manufacture of quad bickers, the engine is usually used, gearbox, wheels and other auxiliary parts. this car. Directly assembling and designing an ATV on the basis of the "Oka" car is made in accordance with the drawings created by the experimental designers. The determining point when creating an ATV is the formulation of its use. Based on this, the future owner of the Quadrocycle stops its choice on one of the two existing options for the engine "Oka" (35 liters. And 53 l. P.).

Quad bikes designed based on the Ural motorcycle

At the moment, more than a few decades ago, the domestic "Urals" popular in Russia are replaced by much more yurt and economical foreign models. In this regard, many in the garages are still the recent "friend" costs without affairs and rot. But no Russian person is able to allow goodness to disappear in vain. Therefore, the "Urals" is increasingly used to create a relatively new for the Russian person of the type of transport. This motorcycle is unanimously recognized by the folk craftsmen with the optimal basis for creating a quad bike. Homemade Quadrocycles from it are an order of magnitude more economical and have a greater forceful force than their factory counterparts.

Creating an ATV on the "Ural" base consists of two stages: designing the rear and front. Using the Ural gearbox when creating the back of the Quadrocycle will provide the design not only the strength, ease, but also simplicity. The finished means will eventually and will not be equipped with differential than, in essence, it is possible to donate in the name of reducing the time costs of its creation. As for the design of the front of the future vehicle, it will take much more strength and time than the previous stage. Most of The work is to bring to the mind of the front levers of the Quadrocycle. This is due to the fact that they should be less rigid than the car, but more powerful motorcycle.

Quad bikes designed from scooters

Scooter (scooter) - a light motorcycle with the engine located under the seat - is the ideal option, on the basis of which you can create homemade quad bike. The vehicle created by the forces of the skill based on the scooter is an excellent alternative to the best factory instances.

It is extremely economical at fuel consumption and at the same time has such necessary quad cycles as mobility, light weight and relatively considerable loading capacity. The features of the creation of an ATV from the scooter are that frame, engine, power and ignition system must be necessarily transferred from the same device. But as fuel tank The future vehicle should perform a motorcycle tank, and not a scooter, as it has significantly greater capacity. Rear I. front axle The design is likely to borrow from the cargo motorollar, the suspension - from the shock absorber big motorcycleAnd the control is "Oka" or any domestic motorcycle.

Quad bikes designed on the basis of the "ant scooter"

For 36 years, the Soviet plant "Tulmash" was organized by the release of the "ant" motor collers. In total over the years, 8 models that differ in the volume of gas tank and the power of the engine were produced. Today the "ant" scooter is the perfect version of the base for creating a quad bike with your own hands. In order to redo the "ant" in an ATV, some sufficiently simple actions should be made: a slightly to drive the frame, work on reinstalling the seatpelings and so on. Special attentionLong effort and time will require the installation of the steering and brakes of the future of the Quadrocycle. Constructing quadrocycles homemade, it is strictly not recommended to use the brake system that was previously used. Much more reliable will be purchased new. In the same time steering system You can use from the old Muraney Moorologist or the Oka car. The final stage of the creation of a quad bike from the Muravy Moorologist is the installation of turn signals, headlights and stops.

Instead of imprisonment. Why many are preferred not factory, and homemade quad bikes?

Homemade Quadrocycle, compared to serial factory, is much more economical, easy and comfortable in operation.

When assembling the vehicle with their own hands, the owner takes into account its taste preferences and requirements in the field of functionality.

Collecting quadrocycle independently, the master has the ability to make finishing works (covering, painting, tuning, the presence / absence of pleasant little things), based on its wishes.

Quad bike is an all-wheel drive car and a motorcycle, bike enduro-cross, in one bottle. The peculiarities of this type of transport are compactness, tires with in-depth treads for better clutch with off-road, 1-2 seats and no roof above the head. For the first time, a similar type of transport appeared in Japan in the 1970s and conquered the hearts of many romantic off-road. Such transport will be interested in hunters, fishermen, lovers to conquer impassable terrain. Many of us dream of such a toy for adults. We will tell you how your dreams can embody your own hands.

Select the engine for quad bike

The most important detail for your all-terrain vehicle will be force aggregate. Most often use motorcycle engines (they are economical and small in size). Let's say, the engine with "Urals" or "Minsk", Izh "Planet" or Izh "Jupiter". You can adapt the engine from "VAZ" or "Oka" to your quad bike. To avoid overheating of the engine in the heat, you need to choose a model with an air cooling system. The most popular option is to transfer automotive forced cooling.

Modernization of the existing frame or drawings from scratch

Before all the undertaking, a plan of action and a drawing of a design or ready frame is necessary. If you yourself are friends with mathematical calculations, you can do everything yourself. If you don't do the drawing, you can contact a specialist or search for a suitable design scheme on the Internet.

The easiest way to take the ready-made frame from the motorcycle and to fight all the missing details on it. The order of your actions is as follows: We disassemble the old motorcycle. We only leave the frame. The back of the frame with the fastening of the pendulum fork is cut off. Tubes extend the frame and weld the brought the bridge (use drives and brazers). Car bridge pre-turn over the quadric to go ahead, and not back (because on the "Uralsk" gearbox at the output direction of rotation of the opposite).

Remember that in the event of a replacement, the bridge reducer should be easily removed. We are looking for spare parts from the passenger cars: 2 Front hubs, rear axle (so that the disks coincide with the fastener with the hubs), cardan Val., front suspension levers, transverse steering thrust, round tap pipe ¾ inch.

If there is no donor motorcycle, then the frame is best made from durable alloys: pipes, profiles cooked with point welding. For the carrier parts of the frame, you can buy water pipes (25 × 3.2 VGP). You must have equipment that will be flexing the pipes in the right place. For the body, we boil the frame from the pipe 70 × 40. The length should not be shorter than the springs, but the width correspond to the size of the bridge. Using driven, do not forget about the rigidity of the design to twist.

"Uralovskaya" rubber clutch connect a cardan with a box. Through the hinge crossbar flange connect the cardan with the bridge. If the donor was IL, the drive is carried out by the native chain.

If your quadric is with springs on shock absorbers, then the rear pendulum pendant leaving along with silent blocks. We breed the bridge to the fork (do not forget to strengthen the seams with wide jams so as not to break out later). Instead of cardan, use semi-axes from the eye or vase. Springs with shock absorbers leave as it is, do not touch. When the frame design is ready, proceed to the engine mount on the bottom of the frame with bolts. The engine may be rear, and in front (no difference). The silencer can be homemade, two-piece.

Now on the rear wheels with a qualitatively mounted transmission so that the backlash is not formed. The drive comes along with the engine from the outdated motorcycle. Wheels on quadric can be supplied from "Niva". If you need a trunk, it can be welded from thin-walled steel pipes. Bumper can replace "kenguryatniki".

Management type

To ensure that your all-terrain vehicle is safe, you will have to take care of the type of management. On your Quad bike can be 2 types of control: the steering wheel (the basis take from the car - steering traction) and the steering wheel from the used motorcycle (lever and shaft). The steering shaft can be made from the pipe with a diameter of 20 mm and the wall thickness is 2.8 mm. At the bottom end, place the stroke limiter. Thus, at the bottom of the shaft rests on the stubborn bearing, and in the middle turns into the junction bracket-sleeve.

Suspension: Front and rear

On your Quad bike, you can install the suspension or rear or front. For the rear suspension, such a solution will fit:

1. So that the design is lightweight and simple, the gearbox-cardan system is needed. Differential in this case is absent.

2. It will be very difficult design, if you use a car bridge (it is shocked). In this case, there is a differential, which will be needed when moving.

For the front suspension, you can take the basis of the suspension from the "Ural" or Iza. The installation of the front suspension is more favorable in time - it is faster than the four-wheel drive, where you need the help of professional turners, electricians, welders (there will be a certain refinement).

For fastening pendulum levers, the front of the motorcycle frame is lengthened. It is necessary to install so that the rotating wheels do not hurt the engine cylinder. Therefore, on the "Urals" frame, the wheels are fond of forward. To increase geometric patency, suspension levers must be as long as possible.(These must be made by yourself). To the steering column (made from the "Uralovsky" cardan) at the bottom we weld along the two steering bumps: on the right and left wheel. The hubs are fastened with native balls.

When installing the front rack, do not forget about the slope of the rack. This will prevent the steering wheel knocking on the bumps and help return the steering wheel in place when turning. If there is no inclination, you can fly by inertia, the return of the steering wheel in the opposite position will be very problematic.

All-wheel drive quad bike

For all-wheel drive quad bike you will need:

- drive from mechanical transmission with the power selection gearbox to the front wheels;

Wheel differentials;

Steering on the front wheels (on the principle of the car);

Independent suspension (can and multi-type) or dependent suspension.

If there is no possibility to assemble all, take the suspension from the "Oka" or front-wheel drive vases. Cook the frame from scratch under the engine with "Oka". In the front suspension, leave a place for the drive gearbox of the front wheels. It can be done by himself: cutting the "stockings" of the bridge and we derive suitable semi-axes from the VAZ from the differential. The engine is deployed by the back forever. Now the semi-axes became cardanes, which lead to the movement of the front and rear axle.

Quadrocycles have a mass gain of comparison with a car or motorcycle, so they are so popular today. It is not difficult to purchase a quad bike today, but it is rather no cheaper purchase, so many remains only to dream of such acquisition or make quad bike with your own hands.

If you have not had the necessary skill before that time, you will have to be patient, as it is not very simple to make a quad bike. But but if you still achieve your own and construct quad bike with your own hands, the video, where you drive around on your unit can become an internet decoration.

The process that you have to go through to collect quad bikes are quite time-consuming, but if you make efforts, all your efforts are rewarded by a hundredfold.

The first thing to take into account when designing an ATV, the fact that at the exit, it should be a light, maneuverable and mobile unit is not very cumbersome, but at the same time suffering. It is worth remembering that the main quality of good quad bike is its permeability, which should be taken into account when assembling it.

Homemade quad bikes do it yourself

If you decide - drawings become a starting point of work. On the Internet you can find a variety of Quad bike drawings, based on miscellaneous technology. Here you can see the photo of the Quadrocycs, who did our craftsmen with their own hands.

The craftsmen do, "Iza", "Urals" or other equipment. For example, if you planned to make a quad bike from "Oka" with your own hands, you can take the motor - it will do well with a light quad bike. The gearbox can also be loving from "Oka". If you manage to deploy the engine along the frame and send the input shafts from direct from the transmission to the bridges, you can get a quad bike 4x4, but without a dispensing box.

The main stages of the quad bike

A good unit can be obtained on the basis of motorcycles of the Soviet issue. For example, if you have conceived to create a quad bike from "Ural" with your own hands, you can conditionally divide all the work into four stages:

Modernization of the frame;
Installing the engine and transmission;
Equipment suspension;
Equipment and installation of dashboard.

By the way, it is necessary to immediately decide on the type of control - it will be steering or motorcycle. In the case of a choice of motorcycle control, you already have required spare parts from "Urals", but if you have conceived steering For your horse, take care of the necessary items in advance.

At the first stage of the Urals, you will have to play with the frame in the quad bike. Although it is the Ural Frame that is most suitable for quad bickers, it almost always remains unchanged, although it is already dependent on your drawing. More often it is equipped with a system for mounting the suspension.

Next you need to think about rear suspension and rear axle. There are two solutions to this problem. The first is the creation of a design on the basis of a native cardan and gearbox. The output will be a light design without differential. And the second warrant - design on the basis car Bridge. But if you do not want to have a quad bike, the width of the car will have to shorten it. Naturally, the process is not a lung, but you will receive a differential that does not hurt on the roads.

But still the most time-consuming process is the creation of anterior suspension. Although it can be done from anything, because quad bike does not have a big weight and therefore reliable levers can be created any size.

Optional equipment

Quadrocycles are used not only for pleasure trips, but also as a reliable, hardy assistant in the subsidiary farm. They are used to transport goods, harvest or used instead of a small tractor in the garden. And for these needs, it is necessary to somehow place a lot of things on a quad bike. If you are quad bike, you need mainly for personal needs or trips to a picnic you can make your own coofer for a quad bike, in which you can place the necessary things. But for the utility farming, it is better to make your own trailer for a quad bike. If you have mastered the assembly of an ATV, then you will take a little time on a small trailer, but it will benefit, it will bring a lot.

Quad bike from the store - the pleasure is not available to everyone. Therefore, many craftsmen make quadrics with their own hands. And in this article we will tell about the most interesting of them.

In the manufacture of quad bike, everything can be useful in the garage and nearby. Each vehicle made with their own hands is unique and individually, so the drawings and schemes have to talk with difficulty.

Few people describe in detail the process of building their offspring, from this to find specific information is extremely difficult. But there are exceptions.

How to make quad bike do it yourself

in 2012, the talented designer S. Plentnev shared the drawings and nuances of the construction of his brainchild.

What was used in the design of the TC:

Front and rear wheels from Niva Chevrolet 15 inches
Engine A-M Oka
Box gear
Intercolese gearboxes from the rear bridges of the Vazovskaya "Classics"
Slusa from car VAZ-2108, 12 pcs
Fuel Bakis Canisters for 20l
Emphasis Passenger Oki Headrest
Clutch from Oka.
Steering wheel from the motorcycle Ural »
Instrument shield from car

The main technical specifications of the Quadrocyclaus:

Quadrocycle drawings:

Transmissionideno from AvtoVAZ nodes with some modifications. For example, a loyal to reduce speed and increase the torque instead of the main pair, a chain transmission was used.

Intercolese gearboxes are borrowed from the classics, the semi-axes are removed and replaced with shruses from front drive vase. Also, the joints of equal angular velocities are used in other nodes of transmission.

Pendant independent on triangular crossings. Shock absorbers from Oka.

Silencer homemade of 2 sections, isolated asbestos.

The kit is made of fiberglass. 10kg epoxy resin took to create such plastic, 1kg of the plasticizer and the same hardener. 15 meters of fiberglass and 5 meters of glassmate.

Body body kit - fiberglass. He shouted it for the first time, and therefore first examined the recommendations for the implementation of the relevant work. But as it turned out, this process is painstaking, although the result is worth it.

Bumper and kenguryatniki cooked from a 20mm round-profile pipe.

Photos of finished quad bike:

Article-based material: http://modelist-konstruktor.com/razrabotki/853

Quad bike from motorcycle

This quadric is made on the basis of the Ural motorcycle.

All details in the video.

Quad bike with Motor IL Jupiter. Distribution from the motorcycle ant.

Quad Cobra Mix

Generator, forced cooling, Radai, electric starter from dozens, engine from the Ural motorcycle.

Video homemade quadrocyclas in action:

Homemade Buggy "Raptor"

Homemade Quadrocycle with an engine from Oki

How to make quad bike with your own hands - the task is difficult and responsible, but sat for the master, well-mastered the welding and lathe. The efforts spent and time pays off not only by large savings, but also the result obtained is an exclusive, the author's model of a quadric, which no one else has.

Features of the home-made vehicle assembly are highly dependent on the selected base - the engine and other elements that are used by the cradle master.

6 better options Basics ("donor") for a given goal, how to make a quad bike.

Motorcycle "Ural".
Motorcycle "Izh".
Morave scooter.
Another motor scooter (scooter).
Car "Niva".
Car "Oka".

Most often, some design elements are taken from a motorcycle, others - from the car.

In addition to the details (components) for the quadric, its creator will be needed:

assembly "workshop" - a fairly spacious garage is useful in this capacity, equipped with good heating and lighting;
set of equipment and tools;
blueprints.

You may also be interested in the article of our specialist, which tells how to do.

Preparation for work, tools and equipment

First of all, you need to carefully weighed when, where and for what purposes the future quad bikes will be used - hunting and fishing, motorcycle products in nature, cargo transportation, others. It is based on this that it is necessary to make a choice of "donor" TC, determined how powerful the engine is needed, what a suspension will suit, what trunk, etc.

Drawings can be taken from the Internet ready, to make up from scratch or combine both options and ready to remake at your discretion.

List of necessary tools:

welding machine;
bulgarian;
drill;
a set of keys;
various small tools of labor - caliper, hammer, knife, dumping, passatia, etc.

For self-making, the frame will also require equipment for flexing pipes. In the absence, you can rent it or give the necessary work "on outsourcing" to another craftsman. Only in the presence of non-light snorkens you can use the pipes manually, warming up the place of bend by a gas cutter or a burner.

Accessories quadric:

engine;
frame;
rear and front suspension;
steering;
brake system;
cooling system;
muffler;
electrical equipment - battery, headlights;
case, body kit.

The muffler can be done himself. Everything else is to purchase used parts on the shadow market.

Select details

Rama quadrocycla

Depending on the "donor" and the design of the quadric, the frame is either to be made by itself, or you can reconstruct a ready-made, used.

The most important thing is that along the frame is securely mounted bolts to the bottom of the engine, which can be placed both in front and rear. Also firmly, in order to avoid a backlash, you should connect to the frame transmission and drive.

As a material, conventional water-gas pipes are suitable, with a wall thickness not more than 3 mm:

for spars - 25 mm;
for the crossbar and subposses - 20 mm.

Pipes are connected using spot weldingthen one-piece welding is carried out. Ears for fastening shock absorbers and levers are welded to the frame at once. Brackets - during the installation of aggregates and nodes.

Reconstruction of the existing frame

To reconstruct the finished frame, it should be removed everything, leaving the frame, dismantle the back and increase the front. Then welcome fastening items full set KVAD bike assemblies and units. During the reconstruction of the motorcycle frame, it follows 40 - 45 cm to move the seat rack.

Cuted from the metal sheet and the front and rear triggers are boiled, welded to the frame. In conclusion, the finished frame is painted, not needed to cover varnish.

Engine

The engine will suit the car, a motorcycle or a scooter. Some of the "left-handers" even design a quad bike from the motoblock with their own hands, since newer models are equipped with four-stroke engines, the power of which in heavy devices reaches 15 "horses" - against 11 hp. "Ant".

The engine from the scooter is favorably distinguished by low fuel consumption, besides, the kvadric on the basis of the scooter is the easiest, which makes it easy to pull it out when jams in dirt and sand. But the quadric for the carriage of goods and / or off-road driving is needed more powerful.

The power of the engine "IZH-1", "IZH-2" and "Izh Jupiter" - 24 hp, old "Ural" - 32 or 36 hp, two-cylinder engine old "Oka" - 35 hp , three-cylinder machine of later release - 53.

For trips to hot weather, Quadrocycla needs a cooling engine. On old motorcycles, the cooling was not installed, so it will have to choose it (for example, from the VAZ 2108) and to build it.

The suspension can be used both rear and front. The easiest way to take the front from the motorcycle.

2 rear suspension options:

Rear axle of a car, shortened under the dimensions of the quadric. Advantage - the presence of differential. Disadvantage - the design will be more severe.
Cardano-reduction design - with a gearbox mounted on the rear axle.

Note: For quad, all-terrain vehicle is needed independent suspension with high ground clearance.

Pendant levers are attached to the frame with bolts through rubberometallic hinges - silent blocks.

The inclination of the front suspension rack is required, otherwise the Quad bike can turn over.

Shock absorbers are suitable from "Ija", but if the budget allows you to purchase gas-oil with a podachka, the driver will be able to regulate the suspension according to road conditions.

Steering and chassis

The steering system of the Quadrocycle can be both on the basis of the automotive - with a steering wheel and with a motorcycle handle. Some masters combine both types: motorcycle steering wheel, lever and shaft - at the top, automotive steering traction - down. Together with the wheel of the motorcycle, it is advisable to immediately take the fuel tank.

The homemade steering shaft is made of 20 mm pipe with walls up to 3 mm. Bottom necessarily puts the stroke limiter.

Shootless pair when making a quadric based on a car better replace the chain transmission. This will greatly simplify and reduces maintenance.

Input shafts from gearbox must be able to send directly to the rear and front bridges.

The wheels are most often taken from small vases ("Oki" or "Niva") and shovel rubber corresponding to the conditions of operation (weather, terrain, etc.). Brake system Selected depending on the wheels. Swivel fists - also from "Niva" or "Oka".

Four-wheel drive

If you prefer transport with fully drive, Car steering is needed, differentials and mechanical transmission drive.

The existing frame in this case will not suit, you should cook a new engine for the engine.

Pendants, like the steering system, you need to take from the car. On the front it is necessary to provide a place to install the gearbox.

Installation all-wheel drive model It requires not only special skills of Cleretz, but also additional labor. Alternative option - buy a finished all-wheel drive knot - costs money.

Housing

The manufacture of the body is far from the simplest stage of the story, called: "How to assemble a quad bike with your own hands." Suitable materials - fiberglass and fiberglass, it is easier to make body kit out of the second.

First, it is necessary to draw, cut and build a durable foam from pieces, bonded or fastened by mounting foam, "blank" of the housing. Then - apply several layers of fiberglass, missing each epoxy resin and inserting metal mounts between them to attach the housing to the frame. In conclusion, it is a pretty to dry the body, after which it is immersed, polished and paint.